service CHEVROLET EXPRESS PASSANGER 2008 1.G Owner's Guide

STARTING DISABLED SERVICE
THROTTLE
This message displays if the starting of the engine is
disabled due to the electronic throttle control system.
Have your vehicle serviced by your dealer/retailer
immediately.
This message only appears while the ignition is in
ON/RUN, and will not disappear until the problem is
resolved.
This message cannot be acknowledged.
TIGHTEN GAS CAP
This message may display along with the check engine
light on the instrument panel cluster if the vehicle’s
fuel cap is not tightened properly. SeeMalfunction
Indicator Lamp on page 3-38. Reinstall the fuel cap fully.
SeeFilling the Tank on page 5-10. The diagnostic
system can determine if the fuel cap has been left off or
improperly installed. A loose or missing fuel cap
allows fuel to evaporate into the atmosphere. A few
driving trips with the cap properly installed should turn
this light and message off.
TIRE LEARNING ACTIVE
If your vehicle has the Tire Pressure Monitor
System (TPMS), this message displays when the
system is re-learning the tire positions on your vehicle.
SeeDIC Operation and Displays on page 3-45for
more information. The tire positions must be re-learned
after rotating the tires or after replacing a tire or
sensor. SeeTire Inspection and Rotation on
page 5-71,Tire Pressure Monitor System on page 5-66,
andInflation - Tire Pressure on page 5-64for more
information.
TRACTION CONTROL OFF
If your vehicle has StabiliTrak®, this message displays
when the Traction Control System (TCS) is turned
off. Adjust your driving accordingly. SeeStabiliTrak
®
System on page 4-5for more information.
3-59

TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed on
the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by
your warranty. Do not drive your vehicle with
overheated transmission uid or while the
transmission temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with
the transmission fluid temperature high can cause
damage to the vehicle. Stop the vehicle and let it idle to
allow the transmission to cool. This message clears
and the chime stops when the fluid temperature reaches
a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 3/4 of a mile (1.2 km). Move the turn
signal/multifunction lever to the off position.
WAIT TO START
This message displays briefly when the theft-deterrent
system has initially found incorrect conditions within
the vehicle and is making a double check. If your vehicle
does not start soon after, try to start it again. If it still
does not start, have your vehicle serviced by your
dealer/retailer.
DIC Vehicle Customization
Your vehicle may have customization capabilities that
allow you to program certain features to one preferred
setting. Customization features can only be programmed
to one setting on the vehicle and cannot be programmed
to a preferred setting for two different drivers.
All of the customization options may not be available on
your vehicle. Only the options available will be
displayed on the DIC.
The default settings for the customization features were
set when your vehicle left the factory, but may have
been changed from their default state since then.
The customization preferences are automatically
recalled.
To change customization preferences, use the following
procedure.
3-60

Adjusting the Speakers (Balance/Fade)
BAL/FADE (Balance/Fade):To adjust balance or
fade, press the
fknob until the speaker control labels
display. Continue pressing to highlight the desired
label, or press the pushbutton positioned under the
desired label. Turn the
fknob clockwise or
counterclockwise to adjust the highlighted setting.
To quickly adjust balance or fade to the middle position,
press the pushbutton positioned under the BAL or
FADE label for more than two seconds. A beep sounds
and the level adjusts to the middle position.
To quickly adjust all speaker and tone controls to the
middle position, press the
fknob for more than
two seconds until a beep sounds.
Finding a Category (CAT) Station
CAT (Category):The CAT button is used to find XM™
stations while the radio is in the XM™ mode.
XM™ is a satellite radio service that is based in the
United States and Canada only.
For this vehicle, the XM™ function is not available.
Radio Messages
Calibration Error:The audio system has been
calibrated for your vehicle from the factory. If Calibration
Error displays, it means that the radio has not been
configured properly for your vehicle and it must
be returned to your dealer/retailer for service.
Locked or Loc:One of these messages will display
when the THEFTLOCK
®system has locked up the
radio. Take the vehicle to your dealer/retailer for service.
If any error occurs repeatedly or if an error cannot be
corrected, contact your dealer/retailer.
Playing a CD (Single CD Player)
Insert a CD partway into the slot, label side up. The
player pulls it in and the CD should begin playing.
Playing a CD(s) (Six-Disc CD Player)
LOAD^:Press to load CDs into the CD player. This
CD player holds up to six CDs.
To insert one CD, do the following:
1. Press and release the
^button.
2. Wait for the message to insert the disc.
3. Load a CD. Insert the CD partway into the slot,
label side up. The player pulls the CD in.
3-76

Pressing and holding the
StabiliTrak®button located
on the instrument panel
for more than five seconds
can turn off StabiliTrak
®
and part of the traction
control system.
For more information, seeStabiliTrak
®Indicator Light on
page 3-36.
For your safety, the system can only be disabled when
the vehicle speed is less than 20 mph (32 km/h).
You will hear three chimes and the StabiliTrak
®not
ready light will come on.
To turn on the StabiliTrak
®system, press the StabiliTrak®
button again. StabiliTrak®will automatically turn back on
when the vehicle speed exceeds 20 mph (32 km/h). You
will hear one chime and the StabiliTrak
®not ready light
will turn off.
When the StabiliTrak
®system has been turned off you
may still hear system noises as a result of the
brake-traction control coming on.It is recommended to leave the system on for normal
driving conditions, but it may be necessary to turn
the system off if your vehicle is stuck in sand, mud, ice
or snow, and you want to “rock” your vehicle to
attempt to free it. SeeIf Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow on page 4-19.
StabiliTrak®System Operation
The StabiliTrak®system is normally on, except when
the system is initializing or has been disabled with
the StabiliTrak
®button. The StabiliTrak®system will
automatically activate to assist the driver in maintaining
vehicle directional control in most driving conditions.
When activated, the StabiliTrak
®system may reduce
engine power to the wheels and apply braking to
individual wheels as necessary to assist the driver with
vehicle directional control. If your vehicle is in cruise
control when the system activates, the StabiliTrak
®
indicator light on the instrument panel will flash, and the
cruise control will automatically disengage. When the
StabiliTrak
®system is no longer active, you may
re-engage the cruise control. SeeCruise Control on
page 3-11.
The StabiliTrak
®system may also turn off automatically if
it determines that a problem exists with the system. If the
problem does not clear itself after restarting the vehicle,
you should see your dealer/retailer for service.
4-6

Before Leaving on a Long Trip
To prepare your vehicle for a long trip, consider having
it serviced by your dealer/retailer before departing.
Things to check on your own include:
•Windshield Washer Fluid:Reservoir full? Windows
clean — inside and outside?
•Wiper Blades:In good shape?
•Fuel, Engine Oil, Other Fluids:All levels checked?
•Lamps:Do they all work and are lenses clean?
•Tires:Are treads good? Are tires inflated to
recommended pressure?
•Weather and Maps:Safe to travel? Have
up-to-date maps?
Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, find a
safe place to park your vehicle and rest.
Other driving tips include:
•Keep the vehicle well ventilated.
•Keep interior temperature cool.
•Keep your eyes moving — scan the road ahead
and to the sides.
•Check the rearview mirror and vehicle
instruments often.
4-14

Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on flat or rolling terrain. Tips for driving
in these conditions include:
•Keep your vehicle serviced and in good shape.
•Check all fluid levels and brakes, tires, cooling
system, and transmission.
•Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get
so hot that they would not work well. You
would then have poor braking or even none
going down a hill. You could crash. Shift down
to let the engine assist the brakes on a steep
downhill slope.
{CAUTION:
Coasting downhill in NEUTRAL (N) or with the
ignition off is dangerous. The brakes will have
to do all the work of slowing down and they
could get so hot that they would not work well.
You would then have poor braking or even
none going down a hill. You could crash.
Always have the engine running and your
vehicle in gear when you go downhill.
•Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
•Top of hills: Be alert — something could be in your
lane (stalled car, accident).
•Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
4-15

{CAUTION:
Things you put inside your vehicle can
strike and injure people in a sudden stop
or turn, or in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight
evenly.
Never stack heavier things, like
suitcases, inside the vehicle so that
some of them are above the tops of
the seats.
Do not leave an unsecured child
restraint in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down
unless you need to.
Add-On Equipment
When you carry removable items, you may need
to put a limit on how many people you carry
inside your vehicle. Be sure to weigh your vehicle
before you buy and install the new equipment.
Towing
Towing Your Vehicle
Consult your dealer/retailer or a professional towing
service if you need to have your disabled vehicle towed.
SeeRoadside Assistance Program on page 7-6.
If you want to tow your vehicle behind another vehicle
for recreational purposes (such as behind a motorhome),
see “Recreational Vehicle Towing” following.
4-25

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
•start your engine,
•shift into a gear, and
•release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t overfill),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you find them quickly. If
you’re trailering, it’s a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-41

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-27Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-48
Tampering with Noise Control System
Prohibited.................................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-52
Taillamps.....................................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-56
Tire Sidewall Labeling...................................5-56
Tire Terminology and Definitions.....................5-61
Inflation - Tire Pressure.................................5-64
Dual Tire Operation.......................................5-65
Tire Pressure Monitor System.........................5-66
Tire Pressure Monitor Operation.....................5-67
Tire Inspection and Rotation...........................5-71
When It Is Time for New Tires.......................5-73
Buying New Tires.........................................5-74
Different Size Tires and Wheels......................5-75
Uniform Tire Quality Grading..........................5-76
Wheel Alignment and Tire Balance..................5-78
Wheel Replacement......................................5-78
Tire Chains..................................................5-80
If a Tire Goes Flat........................................5-81
Changing a Flat Tire.....................................5-82
Removing the Spare Tire and Tools................5-83
Removing the Flat Tire and Installing the
Spare Tire................................................5-86
Secondary Latch System...............................5-93
Storing a Flat or Spare Tire and Tools............5-97
Spare Tire...................................................5-99
Appearance Care............................................5-99
Interior Cleaning...........................................5-99
Fabric/Carpet..............................................5-101Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-101
Care of Safety Belts....................................5-102
Weatherstrips.............................................5-102
Washing Your Vehicle..................................5-102
Cleaning Exterior Lamps/Lenses....................5-103
Finish Care................................................5-103
Windshield and Wiper Blades.......................5-104
Aluminum Wheels.......................................5-104
Tires.........................................................5-105
Sheet Metal Damage...................................5-105
Finish Damage...........................................5-106
Underbody Maintenance...............................5-106
Chemical Paint Spotting...............................5-106
Vehicle Care/Appearance Materials................5-107
Vehicle Identication.....................................5-108
Vehicle Identification Number (VIN)................5-108
Service Parts Identification Label...................5-108
Electrical System..........................................5-109
Add-On Electrical Equipment.........................5-109
Headlamp Wiring........................................5-109
Windshield Wiper Fuses...............................5-109
Fuses and Circuit Breakers..........................5-109
Floor Console Fuse Block............................5-110
Engine Compartment Fuse Block...................5-112
Capacities and Specications........................5-116
Section 5 Service and Appearance Care
5-2