maintenance CHEVROLET EXPRESS PASSANGER 2012 1.G Owner's Manual

Black plate (27,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-27
Brake Fluid
The brake master cylinder reservoir
is filled with DOT 3 brake fluid. See
Engine Compartment Overview on
page 10‑6for the location of the
reservoir.
There are only two reasons why the
brake fluid level in the reservoir
might go down:
.The brake fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake
hydraulic system can also cause
a low fluid level. Have the brake
hydraulic system fixed, since a
leak means that sooner or later
the brakes will not work well. Do not top off the brake fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove brake fluid,
as necessary, only when work is
done on the brake hydraulic system.
{WARNING
If too much brake fluid is added,
it can spill on the engine and/or
fuel operated heater parts,
if equipped. If the vehicle has a
diesel engine and a fuel operated
heater, see
“Fuel Operated
Heater (FOH)” in the diesel
engine supplement. The fluid will
burn if the engine is hot enough.
You or others could be burned,
and the vehicle could be
damaged. Add brake fluid only
when work is done on the brake
hydraulic system. See “Checking
Brake Fluid” in this section. Refer to the Maintenance Schedule
to determine when to check the
brake fluid. See
Maintenance
Schedule on page 11‑3.
Checking Brake Fluid
Check brake fluid by looking at the
brake fluid reservoir. See Engine
Compartment Overview on
page 10‑6.
The fluid level should be above
MIN. If it is not, have the brake
hydraulic system checked to see if
there is a leak.

Black plate (29,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-29
Vehicle Storage
{WARNING
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. SeeJump Starting on
page 10‑86 for tips on working
around a battery without
getting hurt.
Infrequent Usage: Remove the
black, negative (−) cable from the
battery to keep the battery from
running down.
Extended Storage: Remove the
black, negative (−) cable from the
battery or use a battery trickle
charger.
All-Wheel Drive
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule
to determine how often to check the
lubricant. See Maintenance
Schedule on page 11‑3.
How to Check Lubricant
To get an accurate reading, the
vehicle should be on a level
surface.
A. Drain Plug
B. Fill Plug
If the level is below the bottom of
the fill plug hole, located on the
transfer case, some lubricant will
need to be added. Add enough
lubricant to raise the level to the
bottom of the fill plug hole. Use care
not to overtighten the plug.
What to Use
Refer to Recommended Fluids and
Lubricants on page 11‑12 to
determine what kind of lubricant
to use.

Black plate (30,1)Chevrolet Express Owner Manual - 2012
10-30 Vehicle Care
Front Axle
When to Check and Change
Lubricant
Refer to the Maintenance Schedule
to determine how often to check the
lubricant and when to change it.
SeeMaintenance Schedule on
page 11‑3. How to Check Lubricant
To get an accurate reading, the
vehicle should be on a level
surface.
If the level is below the bottom of
the fill plug hole, some lubricant
may need to be added.When the differential is cold, add
enough lubricant to raise the level
to 10 mm (3/8 in) below the fill
plug hole.
When the differential is at operating
temperature (warm), add enough
lubricant to raise the level to the
bottom of the fill plug hole.
What to Use
Refer to
Recommended Fluids and
Lubricants on page 11‑12 to
determine what kind of lubricant
to use.

Black plate (31,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-31
Rear Axle
When to Check Lubricant
Refer to theMaintenance Schedule
on page 11‑3 to determine how
often to check the lubricant.
How to Check Lubricant
To get an accurate reading, the
vehicle should be on a level
surface. If you have the 1500 Series, the
proper level is from 15 mm (5/8 in) to
40 mm (1 5/8 in) below the bottom of
the fill plug hole. The proper level
for the 2500 and 3500 Series is
from 0 to 6 mm (1/4 in) below the
bottom of the fill plug hole. Add only
enough fluid to reach the proper
level.
What to Use
Refer to
Recommended Fluids and
Lubricants on page 11‑12 to
determine what kind of lubricant
to use.
Noise Control System
The following information relates to
compliance with federal noise
emission standards for vehicles with
a Gross Vehicle Weight Rating
(GVWR) of more than 4 536 kg
(10,000 lbs). The Maintenance
Schedule provides information on
maintaining the noise control system
to minimize degradation of the noise
emission control system during the
life of the vehicle. The noise control
system warranty is given in the
vehicle warranty booklet.
These standards apply only to
vehicles sold in the United States.

Black plate (32,1)Chevrolet Express Owner Manual - 2012
10-32 Vehicle Care
Federal law prohibits the following
acts or the causing thereof:
1. The removal or renderinginoperative by any person,
other than for purposes of
maintenance, repair or
replacement, of any device or
element of design incorporated
into any new vehicle for the
purpose of noise control, prior to
its sale or delivery to the ultimate
purchaser or while it is in use; or
2. The use of the vehicle after such device or element of design has
been removed or rendered
inoperative by any person. Among those acts presumed to
constitute tampering are the acts
listed below.
Insulation:
.Removal of the noise shields or
any underhood insulation.
Engine:
.Removal or rendering engine
speed governor, if the vehicle
has one, inoperative so as to
allow engine speed to exceed
manufacturer specifications.
Fan and Drive:
.Removal of fan clutch, if the
vehicle has one, or rendering
clutch inoperative.
.Removal of the fan shroud, if
the vehicle has one. Air Intake:
.Removal of the air cleaner
silencer.
.Modification of the air cleaner.
Exhaust:
.Removal of the muffler and/or
resonator.
.Removal of the exhaust pipes
and exhaust pipe clamps.
Fuel Operated Heater (FOH) —
Diesel Engine:
.Removal of the muffler.

Black plate (34,1)Chevrolet Express Owner Manual - 2012
10-34 Vehicle Care
Park Brake and P (Park)
Mechanism Check
{WARNING
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
.To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
.To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Windshield wiper blades should be
inspected for wear and cracking.
See Maintenance Schedule on
page 11‑3 for more information.
Replacement blades come in
different types and are removed
in different ways. For proper type
and length, see Maintenance
Replacement Parts on page 11‑14.
Notice: Allowing the wiper blade
arm to touch the windshield when
no wiper blade is installed could
damage the windshield. Any
damage that occurs would not be
covered by your warranty. Do not
allow the wiper blade arm to
touch the windshield. 1. Lift the wiper arm away from
the windshield.
A. Wiper Arm
B. Release Lever
C. Blade Assembly
2. Push the release lever (B) to disengage the hook and push
the wiper arm (A) out of the
blade assembly (C).
3. Push the new blade assembly securely on the wiper arm until
the release lever clicks into
place.

Black plate (58,1)Chevrolet Express Owner Manual - 2012
10-58 Vehicle Care
Tire Pressure Monitor
System
The Tire Pressure Monitor
System (TPMS) uses radio and
sensor technology to check tire
pressure levels. The TPMS sensors
monitor the air pressure in your tires
and transmit tire pressure readings
to a receiver located in the vehicle.
Each tire, including the spare
(if provided), should be checked
monthly when cold and inflated to
the inflation pressure recommended
by the vehicle manufacturer on the
vehicle placard or tire inflation
pressure label. (If your vehicle has
tires of a different size than the size
indicated on the vehicle placard or
tire inflation pressure label, you
should determine the proper tire
inflation pressure for those tires.)As an added safety feature, your
vehicle has been equipped with a
tire pressure monitoring system
(TPMS) that illuminates a low tire
pressure telltale when one or
more of your tires is significantly
under‐inflated.
Accordingly, when the low tire
pressure telltale illuminates, you
should stop and check your tires as
soon as possible, and inflate them
to the proper pressure. Driving on a
significantly under‐inflated tire
causes the tire to overheat and can
lead to tire failure. Under‐inflation
also reduces fuel efficiency and tire
tread life, and may affect the
vehicle's handling and stopping
ability.
Please note that the TPMS is
not a substitute for proper tire
maintenance, and it is the driver's
responsibility to maintain correct tire
pressure, even if under‐inflation has
not reached the level to trigger
illumination of the TPMS low tire
pressure telltale.Your vehicle has also been
equipped with a TPMS malfunction
indicator to indicate when the
system is not operating properly.
The TPMS malfunction indicator is
combined with the low tire pressure
telltale. When the system detects a
malfunction, the telltale will flash for
approximately one minute and then
remain continuously illuminated.
This sequence will continue upon
subsequent vehicle start‐ups as
long as the malfunction exists.
When the malfunction indicator is
illuminated, the system may not be
able to detect or signal low tire
pressure as intended. TPMS
malfunctions may occur for a variety
of reasons, including the installation
of replacement or alternate tires or
wheels on the vehicle that prevent
the TPMS from functioning properly.

Black plate (60,1)Chevrolet Express Owner Manual - 2012
10-60 Vehicle Care
A Tire and Loading Information label
shows the size of the original
equipment tires and the correct
inflation pressure for the tires when
they are cold. SeeVehicle Load
Limits on page 9‑11, for an example
of the Tire and Loading Information
label and its location. Also see Tire
Pressure on page 10‑56.
The TPMS can warn about a
low tire pressure condition but it
does not replace normal tire
maintenance. See Tire Inspection
on page 10‑62, Tire Rotation on
page 10‑62 andTires on
page 10‑49.
Notice: Tire sealant materials are
not all the same. A non-approved
tire sealant could damage the
TPMS sensors. TPMS sensor
damage caused by using an
incorrect tire sealant is not
covered by the vehicle warranty.
Always use only the
GM-approved tire sealant
available through your dealer or
included in the vehicle.TPMS Malfunction Light and
Message
The TPMS will not function properly
if one or more of the TPMS sensors
are missing or inoperable. When the
system detects a malfunction, the
low tire pressure warning light
flashes for about one minute and
then stays on for the remainder of
the ignition cycle. A DIC warning
message also displays. The
malfunction light and DIC warning
message come on at each ignition
cycle until the problem is corrected.
Some of the conditions that can
cause these to come on are:
.One of the road tires has been
replaced with the spare tire.
The spare tire does not have a
TPMS sensor. The malfunction
light and the DIC message
should go off after the road tire
is replaced and the sensor
matching process is performed
successfully. See "TPMS Sensor
Matching Process" later in this
section.
.The TPMS sensor matching
process was not done or not
completed successfully after
rotating the tires. The
malfunction light and the
DIC message should go off after
successfully completing the
sensor matching process.
See "TPMS Sensor Matching
Process" later in this section.
.One or more TPMS sensors
are missing or damaged.
The malfunction light and the
DIC message should go off
when the TPMS sensors are
installed and the sensor
matching process is performed
successfully. See your dealer
for service.
.Replacement tires or wheels do
not match the original equipment
tires or wheels. Tires and wheels
other than those recommended
could prevent the TPMS from
functioning properly. See Buying
New Tires on page 10‑65.

Black plate (62,1)Chevrolet Express Owner Manual - 2012
10-62 Vehicle Care
5. Place the relearn tool againstthe tire sidewall, near the valve
stem. Then press the button to
activate the TPMS sensor.
A horn chirp confirms that the
sensor identification code has
been matched to this tire and
wheel position.
6. Proceed to the passenger side front tire, and repeat the
procedure in Step 5.
7. Proceed to the passenger side rear tire, and repeat the
procedure in Step 5.
8. Proceed to the driver side rear tire, and repeat the procedure in
Step 5. The horn sounds two
times to indicate the sensor
identification code has been
matched to the driver side rear
tire, and the TPMS sensor
matching process is no longer
active. The TIRE LEARNING
ACTIVE message on the DIC
display screen goes off. 9. Turn the ignition switch
to LOCK/OFF.
10. Set all four tires to the recommended air pressure
level as indicated on the Tire
and Loading Information label.
Tire Inspection
We recommend that the tires,
including the spare tire, if the
vehicle has one, be inspected
for signs of wear or damage at
least once a month.
Replace the tire if:
.The indicators at three or
more places around the tire
can be seen.
.There is cord or fabric
showing through the tire's
rubber.
.The tread or sidewall is
cracked, cut, or snagged
deep enough to show cord
or fabric.
.The tire has a bump, bulge,
or split.
.The tire has a puncture, cut,
or other damage that cannot
be repaired well because of
the size or location of the
damage.
Tire Rotation
Tires should be rotated every
12 000 km (7,500 mi). See
Maintenance Schedule on
page 11‑3.
Tires are rotated to achieve
a uniform wear for all tires.
The first rotation is the most
important.

Black plate (64,1)Chevrolet Express Owner Manual - 2012
10-64 Vehicle Care
Dual Tire Rotation
When the vehicle is new,
or whenever a wheel, wheel bolt,
or wheel nut is replaced, check
the wheel nut torque after
160, 1 600, and 10 000 km
(100, 1,000, and 6,000 mi) of driving.
For proper wheel nut tightening
information, see“Removing the Flat
Tire and Installing the Spare Tire”
later in this section, under If a Tire
Goes Flat on page 10‑72. Also see
“Wheel Nut Torque” under
Capacities and Specifications on
page 12‑2.
The outer tire on a dual wheel setup
generally wears faster than the
inner tire. Tires last longer and wear
more evenly if they are rotated. See
Tire Inspection on page 10‑62 and
Tire Rotation on page 10‑62. Also
see Maintenance Schedule on
page 11‑3.{WARNING
If the vehicle is operated with a
tire that is underinflated, the tire
can overheat. An overheated tire
can lose air suddenly or catch
fire. You or others could be
injured. Properly inflate all tires,
including the spare.
See Tires on page 10‑49 andTire
Pressure on page 10‑56 for more
information on proper tire inflation.
When It Is Time for
New Tires
Factors such as maintenance,
temperatures, driving speeds,
vehicle loading, and road conditions
affect the wear rate of the tires.
Treadwear indicators are one way to
tell when it is time for new tires.
Treadwear indicators appear when
the tires have only 1.6 mm (1/16 in)
or less of tread remaining.
Some commercial truck tires,
including Goodyear LT225/75R16
G949 RSA and Goodyear LT225/
75R16 G933 RSD, may not have
treadwear indicators. If the tires do
not have treadwear indicators,
replace the tires when the tread
depth is down to 3.2 mm (1/8 in) for
the front tires, or 1.6 mm (1/16 in) for
the rear tires.