light CHEVROLET EXPRESS PASSANGER 2012 1.G Manual Online

Black plate (14,1)Chevrolet Express Owner Manual - 2012
10-14 Vehicle Care
If it is decided to check the fluid
level, be sure to follow all the
instructions here, or a false reading
on the dipstick may occur.
Notice:Too much or too
little fluid can damage the
transmission. Too much can
mean that some of the fluid could
come out and fall on hot engine
parts or exhaust system parts,
starting a fire. Too little fluid
could cause the transmission to
overheat. Be sure to get an
accurate reading if checking
the transmission fluid.
Wait at least 30 minutes with the
engine Off, before checking the
transmission fluid level if the vehicle
has been driven:
.In hot weather, when outside
temperatures are above
32°C (90°F).
.The vehicle is heavily loaded.
.At high speed for quite a while
in hot weather.
.In heavy traffic and hot weather.
.While pulling a trailer.
After driving under these conditions,
a hot check can be performed. The
fluid should be Hot, which is 71°C to
93°C (160°F to 200°F).
A cold fluid level check can be
performed after the vehicle has
been sitting for eight hours or more
with the engine off, but this is used
only as a reference. Let the engine
run at idle for five minutes if outside
temperatures is between 15°C to
32°C (60°F to 90°F). Should the
fluid level be low during this cold
check, the fluid must be checked
Warm or Hot before adding fluid.
If the outside temperature is colder
than 15°C (60°F) or hotter than
32°C (90°F), a cold check cannot
be performed. A warm fluid level check can be
performed by driving the vehicle
under lightly loaded conditions and
outside temperatures between 10°C
to 27°C (50°F to 80°F). The vehicle
should be driven for at least 24 km
(15 mi) before performing a warm
check. Checking the fluid Warm or
Hot will give a more accurate
reading of the fluid level than a
cold check.
Because the vehicle is equipped
with a high-efficiency air-to-oil
cooler, the transmission fluid
temperature may not reach the
required Hot fluid level checking
temperature under normal lightly
loaded driving vehicle conditions.

Black plate (17,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-17
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the
scheduled maintenance intervals
and replace it at the first oil change
after each 80 000 km (50,000 mi)
interval. SeeMaintenance Schedule
on page 11‑3 for more information.
If driving in dusty/dirty conditions,
inspect the filter at each engine oil
change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter,
remove the filter from the vehicle
and lightly shake the filter to release
loose dust and dirt. If the filter
remains covered with dirt, a new
filter is required. Never use
compressed air to clean the filter. To inspect or replace the engine air
cleaner/filter, do the following:
1. Unhook the retainer clips and
remove the cover.
2. Lift the filter out of the engine air cleaner/filter housing. Care
should be taken to dislodge as
little dirt as possible.
3. Clean the engine air cleaner/ filter housing.
4. Inspect or replace the engine air cleaner/filter. Make sure that the
filter fits properly into the
housing.
5. Reinstall the cover and fasten the retaining clips.
{WARNING
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
Notice: If the air cleaner/filter is
off, dirt can easily get into the
engine, which could damage it.
Always have the air cleaner/filter
in place when you are driving.

Black plate (26,1)Chevrolet Express Owner Manual - 2012
10-26 Vehicle Care
Brakes
This vehicle has disc brakes.
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have the
vehicle serviced.
Notice: Continuing to drive with
worn-out brake pads could result
in costly brake repair. Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in the
proper sequence to torque
specifications in
Capacities and
Specifications on page 12‑2.
Brake linings should always be
replaced as complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a sign
that brake service might be
required.
Brake Adjustment
Every time the brakes are applied,
with or without the vehicle moving,
the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is
complex. Its many parts have to be
of top quality and work well together
if the vehicle is to have really good
braking. The vehicle was designed
and tested with top-quality brake
parts. When parts of the braking
system are replaced, be sure to get
new, approved replacement parts.
If this is not done, the brakes might
not work properly. For example,
installing disc brake pads that are
wrong for the vehicle, can change
the balance between the front and
rear brakes —for the worse. The
braking performance expected can
change in many other ways if the
wrong replacement brake parts
are installed.

Black plate (38,1)Chevrolet Express Owner Manual - 2012
10-38 Vehicle Care
Taillamps
To replace a taillamp/turn signal
lamp or back‐up lamp bulb:
1. Remove the two inboard nutsfrom the inside of the taillamp
assembly.
2. The third nut (C) is under theapplique piece (B) above the
lamp. Remove the two inboard
applique nuts. Pull the
applique (B) straight rearward
slightly to clear the studs. Then
rotate the applique (B) just far
enough to gain access to the
outer push pins (A).
3. Carefully disconnect the push pins (A) from the applique
bracket
4. Remove the third nut (C) from the upper outboard side of
the lamp. 5. Remove the taillamp assembly
from the vehicle.
6. Remove the taillamp/turn signallamp (A) or back‐up lamp (B)
bulb socket by turning it
counterclockwise one quarter
turn and pulling it out of the lamp
assembly.
7. Remove the bulb by pulling it straight out.

Black plate (45,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-45
Mini Fuse Usage71 Fuel Heater/Flex
Fuel Sensor
72 Body Control
Module 6
73 Lighter/Data Link
Connection
75 V6 Fuel Injectors
76 Spare
77 Oxygen Sensor
2 (Pre)
78 Engine Control
Module Powertrain
79 Even Ignition/
Injectors J‐Case Fuse Usage
1 ABS Motor
2 ABS Module
41 Spare
42 Trailer Wiring
43 Fan High
44 Starter Solenoid
45 Engine Control
Module/Powertrain
46 Spare
47 Fan Lo
74 Front Blower Relay Usage
15 Run/Crank
37 Spare
38 Fuel Pump
39 Crank
40 Air Conditioning
Compressor
48 Fan High
49 Powertrain
50 Spare
57 Fan Low
60 Fan Control

Black plate (50,1)Chevrolet Express Owner Manual - 2012
10-50 Vehicle Care
Tire Sidewall Labeling
Useful information about a
tire is molded into the sidewall.
The examples show a typical
passenger vehicle and light
truck tire sidewall.
Passenger (P‐Metric) Tire
(A) Tire Size:The tire size
code is a combination of letters
and numbers used to define a
particular tire's width, height,
aspect ratio, construction type,
and service description. See the
“Tire Size” illustration later in this
section for more detail.
(B) TPC Spec
(Tire Performance
Criteria Specification)
:
Original equipment tires
designed to GM's specific tire
performance criteria have a
TPC specification code molded
onto the sidewall. GM's TPC
specifications meet or exceed all
federal safety guidelines. (C) DOT (Department of
Transportation)
:The
Department of Transportation
(DOT) code indicates that
the tire is in compliance with
the U.S. Department of
Transportation Motor Vehicle
Safety Standards.
(D) Tire Identification
Number (TIN)
:The letters and
numbers following the DOT code
are the Tire Identification
Number (TIN). The TIN shows
the manufacturer and plant
code, tire size, and date the tire
was manufactured. The TIN is
molded onto both sides of the
tire, although only one side may
have the date of manufacture.
(E) Tire Ply Material
:The type
of cord and number of plies in
the sidewall and under the tread.

Black plate (51,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-51
(F) Uniform Tire Quality
Grading (UTQG)
:Tire
manufacturers are required to
grade tires based on three
performance factors: treadwear,
traction, and temperature
resistance. For more
information, see Uniform Tire
Quality Grading on page 10‑68.
(G) Maximum Cold Inflation
Load Limit
:Maximum load
that can be carried and the
maximum pressure needed
to support that load. For
information on recommended
tire pressure see Tire Pressure
on page 10‑56 andVehicle Load
Limits on page 9‑11.Light Truck (LT-Metric) Tire
(A) Tire Size:The tire size
code is a combination of letters
and numbers used to define a
particular tire's width, height,
aspect ratio, construction type,
and service description. See the
“Tire Size” illustration later in this
section for more detail. (B) TPC Spec
(Tire Performance
Criteria Specification)
:
Original equipment tires
designed to GM's specific tire
performance criteria have a
TPC specification code molded
onto the sidewall. GM's TPC
specifications meet or exceed all
federal safety guidelines. This
does not apply to Goodyear
LT225/75R16 G949 RSA and
Goodyear LT225/75R16 G933
RSD commercial truck tires.
(C) Dual Tire Maximum Load
:
Maximum load that can be
carried and the maximum
pressure needed to support
that load when used in a dual
configuration. For information on
recommended tire pressure see
Tire Pressure on page 10‑56
andVehicle Load Limits on
page 9‑11.

Black plate (53,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-53
(E) Rim Diameter:Diameter of
the wheel in inches.
(F) Service Description
:These
characters represent the load
index and speed rating of the
tire. The load index represents
the load carrying capacity a tire
is certified to carry. The speed
rating is the maximum speed a
tire is certified to carry a load.
Light Truck (LT‐Metric) Tire
(A) Light Truck (LT‐Metric)
Tire
:The United States version
of a metric tire sizing system.
The letters LT as the first two
characters in the tire size mean
a light truck tire engineered to
standards set by the U.S. Tire
and Rim Association. (B) Tire Width
:The three‐digit
number indicates the tire section
width in millimeters from
sidewall to sidewall.
(C) Aspect Ratio
:A two‐digit
number that indicates the tire
height‐to‐width measurements.
For example, if the tire size
aspect ratio is 75, as shown
in item C of the light truck
(LT‐Metric) tire illustration, it
would mean that the tire's
sidewall is 75 percent as high
as it is wide.
(D) Construction Code
:
A letter code is used to indicate
the type of ply construction in
the tire. The letter R means
radial ply construction; the
letter D means diagonal or
bias ply construction; and the
letter B means belted‐bias
ply construction. (E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Load Range
:Load Range.
(G) Service Description
:The
service description indicates the
load index and speed rating of a
tire. If two numbers are given as
in the example, 120/116, then
this represents the load index for
single versus dual wheel usage
(single/dual). The speed rating is
the maximum speed a tire is
certified to carry a load. This
does not apply to Goodyear
LT225/75R16 G949 RSA and
Goodyear LT225/75R16 G933
RSD commercial truck tires; see
the dual tire and single tire
maximum load and load range
letter designations on the tire
sidewall.

Black plate (55,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-55
Intended Outboard Sidewall:
The side of an asymmetrical tire,
that must always face outward
when mounted on a vehicle.
Kilopascal (kPa)
:The metric
unit for air pressure.
Light Truck (LT‐Metric) Tire
:
A tire used on light duty trucks
and some multipurpose
passenger vehicles.
Load Index
:An assigned
number ranging from 1 to 279
that corresponds to the load
carrying capacity of a tire.
Maximum Inflation Pressure
:
The maximum air pressure to
which a cold tire can be inflated.
The maximum air pressure is
molded onto the sidewall.
Maximum Load Rating
:
The load rating for a tire at the
maximum permissible inflation
pressure for that tire. Maximum Loaded Vehicle
Weight
:The sum of curb
weight, accessory weight,
vehicle capacity weight, and
production options weight.
Normal Occupant Weight
:
The number of occupants a
vehicle is designed to seat
multiplied by 68 kg (150 lbs).
See Vehicle Load Limits on
page 9‑11.
Occupant Distribution
:
Designated seating positions.
Outward Facing Sidewall
:
The side of an asymmetrical tire
that has a particular side that
faces outward when mounted on
a vehicle. The side of the tire
that contains a whitewall,
bears white lettering, or bears
manufacturer, brand, and/or
model name molding that is
higher or deeper than the same
moldings on the other sidewall
of the tire. Passenger (P-Metric) Tire
:
A tire used on passenger cars
and some light duty trucks and
multipurpose vehicles.
Recommended Inflation
Pressure
:Vehicle
manufacturer's recommended
tire inflation pressure as shown
on the tire placard. See Tire
Pressure on page 10‑56
andVehicle Load Limits on
page 9‑11.
Radial Ply Tire
:A pneumatic
tire in which the ply cords that
extend to the beads are laid at
90 degrees to the centerline of
the tread.
Rim
:A metal support for a tire
and upon which the tire beads
are seated.
Sidewall
:The portion of a tire
between the tread and the bead.

Black plate (59,1)Chevrolet Express Owner Manual - 2012
Vehicle Care 10-59
Always check the TPMS malfunction
telltale after replacing one or more
tires or wheels on your vehicle to
ensure that the replacement or
alternate tires and wheels allow the
TPMS to continue to function
properly.
SeeTire Pressure Monitor
Operation on page 10‑59 for
additional information.
Federal Communications
Commission (FCC) Rules and
with Industry Canada
Standards
See Radio Frequency Statement on
page 13‑22 for information
regarding Part 15 of the Federal
Communications Commission (FCC)
Rules and with Industry Canada
Standards RSS-GEN/210/220/310.
Tire Pressure Monitor
Operation
This vehicle may have a Tire
Pressure Monitor System (TPMS).
The TPMS is designed to warn the
driver when a low tire pressure
condition exists. TPMS sensors are
mounted onto each tire and wheel
assembly, excluding the spare tire
and wheel assembly. The TPMS
sensors monitor the air pressure in
the tires and transmit the tire
pressure readings to a receiver
located in the vehicle.
When a low tire pressure condition
is detected, the TPMS illuminates
the low tire pressure warning light
located on the instrument cluster.
If the warning light comes on, stop
as soon as possible and inflate the tires to the recommended pressure
shown on the Tire and Loading
Information label. See
Vehicle Load
Limits on page 9‑11.
A message to check the pressure in
a specific tire displays in the Driver
Information Center (DIC). The low
tire pressure warning light and the
DIC warning message come on at
each ignition cycle until the tires are
inflated to the correct inflation
pressure. If the vehicle has DIC
buttons, tire pressure levels can be
viewed. For additional information
and details about the DIC operation
and displays, see Driver Information
Center (DIC) on page 5‑28 andTire
Messages on page 5‑41.
The low tire pressure warning light
may come on in cool weather when
the vehicle is first started, and then
turn off as the vehicle is driven. This
could be an early indicator that the
air pressure is getting low and
needs to be inflated to the proper
pressure.