cooling CHEVROLET HHR 2008 1.G User Guide

Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the rst maintenance
service after each 30,000 miles (50 000 km) or
24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
5-24

If you have to add coolant more than four times a year,
have your dealer/retailer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
Checking Coolant
The coolant recovery tank
cap has this symbol on it.
The tank is located in
the engine compartment
toward the front of the
engine on the passenger’s
side of the vehicle.
SeeEngine Compartment Overview on page 5-12for
more information on location.
The vehicle must be on a level surface when checking
the coolant level.When the engine is cold, the coolant level should be at
the COLD FILL (A) line or a little higher. The COLD
FILL line is near the bottom of the tank and sticks out
from the rear of the tank.
5-25

Adding Coolant
If more coolant is needed, add the proper DEX-COOL®
coolant mixture at the coolant recovery tank, but
only when the engine is cool.
If the coolant recovery tank is completely empty, a
special ll procedure is necessary. SeeCooling System
on page 5-28for more information.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap — even a little — when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may occur.
Be sure the cap is properly and tightly secured.
SeeEngine Compartment Overview on page 5-12
for more information on location.
Engine Overheating
You will nd a coolant temperature warning light and a
coolant temperature gage on your vehicle’s instrument
panel. SeeEngine Coolant Temperature Warning
Light on page 3-38andEngine Coolant Temperature
Gage on page 3-39for more information.
5-26

If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning does not come back on, you can drive
normally.
If the warning continues and you have not stopped, pull
over, stop, and park your vehicle right away.
If there is still no sign of steam, you can idle the engine
for three minutes while you are parked. If you still
have the warning, turn off the engine and get everyone
out of the vehicle until it cools down.
You may decide not to lift the hood but to get service
help right away.Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Pressure Cap
B. Coolant Recovery Tank
C. Electric Engine Cooling Fan
5-28

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing, and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down.
The vehicle should be parked on a level surface.
When the engine is cold, the coolant level should be at
or above the COLD FILL line. If it is not, you may
have a leak at the pressure cap or in the radiator hoses,
heater hoses, radiator, water pump, or somewhere in
the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant.
That could cause an engine re, and you could
be burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, than the vehicle needs service.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the warranty. Always use
DEX-COOL
®(silicate-free) coolant in the vehicle.
5-29

How to Add Coolant to the
Cooling System
Notice:The engine has a specic cooling system
drain and ll procedure. Failure to follow this
procedure could cause the engine to overheat and
be severely damaged. If the engine’s cooling system
needs to be drained and re-lled, please see the
dealer/retailer.
If no problem is found, but the coolant level in the
coolant recovery tank is below the COLD FILL line,
add a 50/50 mixture of clean, drinkable water and
DEX-COOL
®engine coolant at the coolant recovery
tank. SeeEngine Coolant on page 5-24for more
information.If no coolant is visible in the coolant recovery tank, add
coolant at the pressure cap as follows:
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly.
They are under pressure, and if you turn the
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the pressure cap, is
hot. Wait for the cooling system and pressure
cap to cool if you ever have to turn the
pressure cap.
5-30

{CAUTION:
Adding only plain water to the cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the
proper coolant mixture will. The vehicle’s
coolant warning system is set for the proper
coolant mixture. With plain water or the wrong
mixture, the engine could get too hot but you
would not get the overheat warning. The engine
could catch re and you or others could be
burned. Use a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. Remove the pressure
cap when the cooling
system, including
the pressure cap and
upper radiator hose,
is no longer hot.
Turn the pressure cap slowly counterclockwise.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left to be vented.
2. Then keep turning the pressure cap and remove it.
5-31

3. Add the proper DEX-COOL®coolant mixture to
the coolant ll port, up to the base of the port.
SeeEngine Coolant on page 5-24for more
information about the proper coolant mixture.
4. Rinse or wipe any spilled coolant from the engine
and the compartment.
5. Then ll the coolant recovery tank to the COLD
FILL (A) line.6. Put the cap back on the coolant recovery tank, but
leave the pressure cap off.
7. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
8. By this time, the coolant level inside the radiator
ller port may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ll port until the level reaches the base
of the ll port.
9. Then replace the pressure cap. At any time during
this procedure, if coolant begins to ow out of the
ll port, reinstall the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
10. When the engine has cooled, check the coolant in
the coolant recovery tank. The level in the coolant
recovery tank should be at the COLD FILL line
when the engine is cold.
5-32

Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned
and balanced carefully at the factory to give you the
longest tire life and best overall performance.
Adjustments to wheel alignment and tire balancing will
not be necessary on a regular basis. However, if
you notice unusual tire wear or your vehicle pulling to
one side or the other, the alignment might need to
be checked. If you notice your vehicle vibrating when
driving on a smooth road, the tires and wheels
might need to be rebalanced. See your dealer/retailer
for proper diagnosis.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts, and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer/retailer if any of these conditions exist.
Your dealer/retailer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset, and be mounted
the same way as the one it replaces.If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS sensors
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-86for more
information.
5-73

Engine Compartment Fuse Block
The underhood fuse block is located on the driver side
of the engine compartment. Lift the cover to access
the fuse/relay block.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
Fuses Usage
1 Electric Power Steering
2 Rear Defogger
3 Empty
4 Body Control Module 3
5 Starting System
6 Body Control Module 2
7Rear Power Plug (Panel Van Only),
Cooling Fan (SS only)
8 Empty
9 Air Conditioning Clutch Diode
10 Liftgate, Sunroof
11 Empty
12 Rear Power Outlet (Panel Van Only)
13 Fuel Pump
20 Rear Wiper
21 Mirror
22 Air Conditioning
23 Heated Seats (Option)
5-122