CHEVROLET HHR 2009 1.G Owners Manual

Fuses Usage
63 Driver Side High-Beam
64 Canister Vent
65 Driver Side Low-Beam
66 Passenger Side Low-Beam
67 Passenger Side High-Beam
69 Parking Lamps
Relays Usage
14 Rear Defogger Relay
15 Air Conditioning Clutch
16 Empty
17 Rear Wiper
18 Liftgate Release
19 Fuel Pump
24 Empty
26 Powertrain
28 Daytime Running Lamps
34 Starting System
35 Empty
38 Empty
Relays Usage
39 Windshield Washer Pump
48 Rear Windshield Washer
50 Cooling Fan
51 Run, Crank
52 Windshield Wiper
54 Fog Lamps (Option)
55 Horn
68 Parking Lamps
70 Windshield Wipers
71 Headlamp Low-Beam
72 Headlamp High-Beam
A Center High-Mounted Stoplamp Relay, and a Rear
Access Panel Door Interlock Relay (Panel Van only), are
located underhood in front of the left shock tower.
The Left Rear Access Panel Door Relay (Panel
Van Only), and the Right Rear Access Panel Door
Relay (Panel Van Only) are located in the rear of the
vehicle behind the right rear quarter trim panel.
A Rear Power Plug mini fuse (Panel Van Only) is
located near the battery in the rear of the vehicle.
5-113

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toMaintenance
Replacement Parts on page 6-16for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
2.0L Engine 9.2 qt 8.7 L
2.2L Engine 7.4 qt 7.0 L
2.4L Engine with Automatic Transmission 8.5 qt 8.0 L
2.4L Engine with Manual Transmission 8.7 qt 8.2 L
Engine Oil with Filter 5.0 qt 4.7 L
Fuel Tank 16.2 gal 61.3 L
5-114

ApplicationCapacities
English Metric
Transmission Fluid
Automatic (Bottom Pan Removal) 7.0 qt 6.6 L
Manual — 2.0L L4 Engine (Drain and Rell) 2.0 qt 1.9 L
Manual — 2.2L L4 or 2.4L L4 Engine (Drain and Rell) 1.7 qt 1.6 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
2.0L L4 Engine XAutomatic
Manual0.035 in (0.90 mm)
2.2L L4 Engine BAutomatic
Manual0.040 in (1.01 mm)
2.4L L4 Engine VAutomatic
Manual0.040 in (1.01 mm)
5-115

✍NOTES
5-116

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-7
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Maintenance Replacement Parts.....................6-16
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements the vehicle warranties. See the Warranty
and Owner Assistance booklet or your dealer/retailer for
details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are necessary
to keep this vehicle in good working condition.
Any damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
the vehicle in good working condition, but also helps
the environment. All recommended maintenance is
important. Improper vehicle maintenance can even affect
the quality of the air we breathe. Improper uid levels or
the wrong tire ination can increase the level of emissions
from the vehicle. To help protect the environment, and to
keep the vehicle in good condition, be sure to maintain
the vehicle properly.
Using the Maintenance Schedule
We want to help keep this vehicle in good working
condition. But we do not know exactly how you will drive
it. You might drive very short distances only a few times
a week. Or you might drive long distances all the time in
very hot, dusty weather. You might use the vehicle in
making deliveries. Or you might drive it to work, to do
errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need
more frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep the vehicle in good condition,
see your dealer/retailer.
6-2

This schedule is for vehicles that:
carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
SeeLoading the Vehicle on page 4-25.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-7andMaintenance
Footnotes on page 6-8for further information.
{CAUTION:
Performing maintenance work on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the
proper tools and equipment for the job. If you have
any doubt, see your dealer/retailer to have a
qualied technician do the work. SeeDoing Your
Own Service Work on page 5-4.Some maintenance services can be complex. So, unless
you are technically qualied and have the necessary
equipment, have your dealer/retailer do these jobs.
When you go to your dealer/retailer for service, trained
and supported service technicians will perform the
work using genuine parts.
To purchase service information, seeService
Publications Ordering Information on page 7-17.
Owner Checks and Services on page 6-9tells what
should be checked, when to check it, and what can easily
be done to help keep the vehicle in good condition.
The proper replacement parts, uids, and lubricants to
use are listed inRecommended Fluids and Lubricants on
page 6-14andMaintenance Replacement Parts on
page 6-16. When the vehicle is serviced, make sure
these are used. All parts should be replaced and all
necessary repairs done before you or anyone else drives
the vehicle. We recommend the use of genuine parts
from your dealer/retailer.
6-3

Scheduled Maintenance
When the CHANGE OIL SOON message displays,
service is required for the vehicle. Have the vehicle
serviced as soon as possible within the next 600 miles
(1 000 km). It is possible that, if driving under the best
conditions, the engine oil life system may not indicate that
vehicle service is necessary for over a year. However, the
engine oil and lter must be changed at least once a year
and at this time the system must be reset. Your dealer/
retailer has trained service technicians who will perform
this work using genuine parts and reset the system.
If the engine oil life system is ever reset accidentally,
service the vehicle within 3,000 miles (5 000 km) since
the last service. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil Life System
on page 5-21for information on the Engine Oil Life
System and resetting the system.When the CHANGE OIL SOON message appears,
certain services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally, it is
recommended that the rst service be MaintenanceI, the
second service be MaintenanceII, and then alternate
MaintenanceIand MaintenanceIIthereafter. However,
in some cases, MaintenanceIImay be required more
often.
MaintenanceI— Use MaintenanceIif the CHANGE
OIL SOON message displays within 10 months since the
vehicle was purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the CHANGE OIL SOON
message displays 10 months or more since the last
service or if the message has not come on at all for
one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-17. Reset oil life system.
SeeEngine Oil Life System on page 5-21.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
2.2L and 2.4L engines: Inspect engine air cleaner lter. If necessary, replace
lter. SeeEngine Air Cleaner/Filter on page 5-23.See footnote (k).•
2.0L engine only: Inspect engine air cleaner lter. If necessary, replace lter.
SeeEngine Air Cleaner/Filter on page 5-23.••
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-67and “Tire Wear Inspection” inAt Least Once a Month on
page 6-10.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
6-5

Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (l).•
Inspect throttle system.See footnote (g).•
6-6