engine CHEVROLET HHR 2009 1.G Repair Manual

If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free the
vehicle when stuck in sand, mud, ice, or snow.
SeeRocking Your Vehicle to Get It Out on page 4-25.
If the vehicle has a traction system, it can often help
to free a stuck vehicle. Refer to the vehicle’s traction
system in the Index. If stuck too severely for the traction
system to free the vehicle, turn the traction system off
and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high speed,
they can explode, and you or others could be
injured. The vehicle can overheat, causing an
engine compartment re or other damage. Spin
the wheels as little as possible and avoid going
above 35 mph (55 km/h) as shown on the
speedometer.
For information about using tire chains on the vehicle,
seeTire Chains on page 5-74.
4-24

Towing a Trailer
(Automatic Transmission)
{CAUTION:
The driver can lose control when pulling a trailer if
the correct equipment is not used or the vehicle is
not driven properly. For example, if the trailer is too
heavy, the brakes may not work well — or even at
all. The driver and passengers could be seriously
injured. The vehicle may also be damaged; the
resulting repairs would not be covered by the
vehicle warranty. Pull a trailer only if all the steps in
this section have been followed. Ask your dealer/
retailer for advice and information about towing a
trailer with the vehicle.
The vehicle can tow a trailer if it is equipped with an
automatic transmission and the proper trailer towing
equipment. If the vehicle is not equipped as stated
above, do not tow a trailer. To identify the trailering
capacity of the vehicle, read the information in “Weight
of the Trailer” that appears later in this section.Trailering is different than just driving the vehicle by itself.
Trailering means changes in handling, acceleration,
braking, cooling, durability and fuel economy. Successful,
safe trailering takes correct equipment, and it has to be
used properly.
The following information has many time-tested,
important trailering tips and safety rules. Many of these
are important for your safety and that of your passengers.
So please read this section carefully before pulling a
trailer.
Load-pulling components such as the engine,
transmission, wheel assemblies and tires are forced to
work harder against the drag of the added weight. The
engine is required to operate at relatively higher speeds
and under greater loads, generating extra heat. Also, the
trailer adds considerably to wind resistance, increasing
the pulling requirements.
SS Package
If the vehicle has the SS package, it is neither designed
nor intended to tow a trailer.
4-34

Pulling A Trailer
Here are some important points:
There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
the rig will be legal, not only where you live but
also where you will be driving. A good source for
this information can be state or provincial police.
Do not tow a trailer at all during the rst 500 miles
(800 km) the new vehicle is driven. The engine,
transmission or other parts could be damaged.
Then, during the rst 500 miles (800 km) that a
trailer is towed, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This helps
the engine and other parts of the vehicle wear in at
the heavier loads.
Obey speed limit restrictions when towing a trailer.
Do not drive faster than the maximum posted speed
for trailers, or no more than 55 mph (90 km/h), to
save wear on the vehicle’s parts.
Do not tow when the outside air temperature is
above 100°F (38°C).
Do not tow more than 1,000 miles (1 600 km)
per year.Three important considerations have to do with weight:
The weight of the trailer
The weight of the trailer tongue
The total weight on the vehicle’s tires
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs (450 kg).
But even that can be too heavy.
It depends on how the rig is used. For example, speed,
altitude, road grades, outside temperature and how
much the vehicle is used to pull a trailer are all important.
It can depend on any special equipment on the vehicle,
and the amount of tongue weight the vehicle can carry.
See “Weight of the Trailer Tongue” later in this section for
more information.
Maximum trailer weight is calculated assuming only the
driver is in the tow vehicle and it has all the required
trailering equipment. The weight of additional optional
equipment, passengers and cargo in the tow vehicle
must be subtracted from the maximum trailer weight.
Ask your dealer/retailer for our trailering information or
advice, or write us at our Customer Assistance Offices.
SeeCustomer Assistance Offices on page 7-6for more
information.
4-35

It is important that the vehicle does not exceed any of
its ratings — GCWR, GVWR, RGAWR, Maximum Trailer
Rating or Tongue Weight. The only way to be sure it
is not exceeding any of these ratings is to weigh
the vehicle and trailer.
Total Weight on the Vehicle’s Tires
Be sure the vehicle’s tires are inated to the upper
limit for cold tires. These numbers can be found on the
Tire-Loading Information label. SeeLoading the Vehicle
on page 4-25. Make sure not to go over the GVW limit for
the vehicle, or the GAWR, including the weight of the
trailer tongue.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why the right hitch is needed.
The rear bumper on the vehicle is not intended
for hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a frame-mounted
hitch that does not attach to the bumper.
Will there be any holes in the body of the vehicle
after installing a trailer hitch? If there are, then be
sure to seal the holes later when the hitch is
removed. If the holes are not sealed, deadly carbon
monoxide (CO) from exhaust can get into the vehicle.
SeeEngine Exhaust on page 2-37. Dirt and water
can also enter the vehicle.
Safety Chains
Always attach chains between the vehicle and the
trailer. Cross the safety chains under the tongue of
the trailer to help prevent the tongue from contacting the
road if it becomes separated from the hitch. Always
leave just enough slack so the rig can turn. Never
allow safety chains to drag on the ground.
Trailer Brakes
A loaded trailer that weighs more than 1,500 lbs
(680 kg) needs to have its own brake system that is
adequate for the weight of the trailer. Be sure to read
and follow the instructions for the trailer brakes so
they are installed, adjusted and maintained properly.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Get to know the rig before setting out for the open road.
Get acquainted with the feel of handling and braking with
the added weight of the trailer. And always keep in mind
that the vehicle you are driving is now longer and not as
responsive as the vehicle is by itself.
Before starting, check all trailer hitch parts and
attachments, safety chains, electrical connectors,
lamps, tires and mirror adjustments. If the trailer has
electric brakes, start the vehicle and trailer moving
and then apply the trailer brake controller by hand
to be sure the brakes are working. This checks
the electrical connection at the same time.
4-38

Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher than
normal engine and transmission temperatures may
result and damage the vehicle. Frequent stops are
very important to allow the engine and transmission
to cool.
When towing under severe conditions such as hot
ambient temperatures or steep grades, the vehicle may
experience more transmission shifting. A COOLING
MODE ON message may also appear in the DIC.
This alerts the driver that the shifting mode is in progress
and is aiding engine cooling. SeeDIC Warnings and
Messages on page 3-50DIC Warnings and Messages
for more information.
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to reduce
engine load. SeeEngine Overheating on page 5-32.
Parking on Hills
{CAUTION:
Parking the vehicle on a hill with the trailer
attached can be dangerous. If something goes
wrong, the rig could start to move. People can be
injured, and both the vehicle and the trailer can be
damaged. When possible, always park the rig on a
at surface.
If parking the rig on a hill:
1. Press the brake pedal, but do not shift into P (Park)
yet. Turn the wheels into the curb if facing downhill
or into traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
brake pedal until the chocks absorb the load.
4. Reapply the brake pedal. Then apply the parking
brake and shift into P (Park).
5. Release the brake pedal.
4-40

Leaving After Parking on a Hill
1. Apply and hold the brake pedal while you:
start the engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
The vehicle needs service more often when pulling a
trailer. See this manual’s Maintenance Schedule or Index
for more information. Things that are especially important
in trailer operation are automatic transmission uid,engine oil, axle lubricant, belts, cooling system and brake
system. It is a good idea to inspect these before and
during the trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
The cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-32.
Towing a Trailer
(Manual Transmission)
Do not tow a trailer if the vehicle is equipped with a
manual transmission.
4-41

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
the Vehicle.................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuel E85 (85% Ethanol)..................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-17
Engine Oil Life System..................................5-21
Engine Air Cleaner/Filter................................5-23
Automatic Transmission Fluid.........................5-25
Manual Transmission Fluid.............................5-26
Hydraulic Clutch...........................................5-26
Cooling System............................................5-26Engine Coolant.............................................5-27
Pressure Cap...............................................5-32
Engine Overheating.......................................5-32
Windshield Washer Fluid................................5-34
Brakes........................................................5-35
Battery........................................................5-38
Jump Starting...............................................5-39
Headlamp Aiming...........................................5-44
Bulb Replacement
..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-47
Center High-Mounted Stoplamp (CHMSL).........5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-50
License Plate Lamp......................................5-51
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-53
Tire Sidewall Labeling...................................5-54
Tire Terminology and Denitions.....................5-58
Ination - Tire Pressure.................................5-61
Tire Pressure Monitor System.........................5-62
Tire Pressure Monitor Operation.....................5-64
Tire Inspection and Rotation...........................5-67
Section 5 Service and Appearance Care
5-1

When It Is Time for New Tires.......................5-69
Buying New Tires.........................................5-70
Different Size Tires and Wheels......................5-71
Uniform Tire Quality Grading..........................5-72
Wheel Alignment and Tire Balance..................5-73
Wheel Replacement......................................5-73
Tire Chains..................................................5-74
If a Tire Goes Flat........................................5-75
Changing a Flat Tire.....................................5-76
Removing the Spare Tire and Tools................5-77
Removing the Flat Tire and Installing the
Spare Tire (All Models Except SS)...............5-80
Removing the Flat Tire and Installing the
Spare Tire (SS Model)...............................5-85
Storing a Flat or Spare Tire and Tools............5-94
Compact Spare Tire......................................5-98
Appearance Care............................................5-99
Interior Cleaning...........................................5-99
Fabric/Carpet..............................................5-100
Leather......................................................5-101
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-102
Care of Safety Belts....................................5-102
Weatherstrips.............................................5-102Washing Your Vehicle..................................5-103
Cleaning Exterior Lamps/Lenses....................5-103
Finish Care................................................5-104
Windshield and Wiper Blades.......................5-104
Aluminum or Chrome-Plated Wheels
and Trim................................................5-105
Tires.........................................................5-106
Sheet Metal Damage...................................5-106
Finish Damage...........................................5-106
Underbody Maintenance...............................5-106
Chemical Paint Spotting...............................5-106
Vehicle Identication.....................................5-107
Vehicle Identication Number (VIN)
................5-107
Service Parts Identication Label...................5-107
Electrical System..........................................5-108
Add-On Electrical Equipment.........................5-108
Headlamp Wiring........................................5-108
Windshield Wiper Fuses...............................5-108
Power Windows and Other Power Options......5-108
Fuses and Circuit Breakers..........................5-109
Floor Console Fuse Block............................5-109
Engine Compartment Fuse Block...................5-111
Capacities and Specications........................5-114
Section 5 Service and Appearance Care
5-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless transmitters, may
contain perchlorate materials. Special handling
may be necessary. For additional information,
see www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before attempting any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and other
fasteners. English and metric fasteners can be
easily confused. If the wrong fasteners are
used, parts can later break or fall off. You could
be hurt.
If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order
the proper service manual, seeService Publications
Ordering Information on page 7-17.
This vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-77.
5-4

Keep a record with all parts receipts and list the
mileage and the date of any service work performed.
SeeMaintenance Record on page 6-18.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of this vehicle. To help
keep the engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 5-107.
If the vehicle has the 2.2L L4 engine (VIN Code B)
or the 2.4L L4 engine (VIN Code V), you can use either
unleaded gasoline or ethanol fuel containing up to85% ethanol (E85). SeeFuel E85 (85% Ethanol) on
page 5-7. If the vehicle has the 2.0L L4 engine
(VIN Code X), use only unleaded gasoline.
SeeGasoline Octane on page 5-5.
Gasoline Octane
If the vehicle has the 2.2L L4 engine (VIN Code B), use
regular unleaded gasoline with a posted octane rating
of 87 or higher. If the octane rating is less than 87, you
might notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, the
engine needs service.
If the vehicle has the 2.4L L4 engine (VIN Code V) or
the 2.0L L4 engine (VIN Code X), use premium unleaded
gasoline with a posted octane rating of 91 or higher.
You can also use regular unleaded gasoline rated at
87 octane or higher, but the vehicle’s acceleration could
be slightly reduced, and you might notice a slight audible
knocking noise, commonly referred to as spark knock.
If the octane is less than 87, you might notice a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as possible.
Otherwise, you could damage the engine. If you are using
gasoline rated at 87 octane or higher and you hear heavy
knocking, the engine needs service.
5-5