cooling CHEVROLET HHR 2011 1.G User Guide

Black plate (22,1)Chevrolet HHR Owner Manual - 2011
Manual Transmission Fluid
It is not necessary to check the manual transmission
fluid level. A transmission fluid leak is the only reason
for fluid loss. If a leak occurs, take the vehicle to a
dealer for service. Have it repaired as soon as possible.
You may also have the fluid level checked by your
dealer when the oil is changed. SeeRecommended
Fluids and Lubricants
on page 7‑8for the proper fluid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives fluid from the brake master cylinder
reservoir.
See Brakes
on page 6‑30for more information.
Cooling System
The cooling system allows the engine to maintain the
correct working temperature.
2.4L L4 Engine Shown, 2.2L L4 Engine Similar
A. Pressure Cap
B. Coolant Recovery Tank
C. Electric Engine Cooling Fan (Out of View)
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Black plate (23,1)Chevrolet HHR Owner Manual - 2011
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
Notice: Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 50 000 km (30,000 miles)
or 24 months, whichever occurs first. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL (silicate-free) coolant in the
vehicle.
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Black plate (24,1)Chevrolet HHR Owner Manual - 2011
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for 5 years or 240 000 km
(150,000 mi), whichever occurs first.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a
problem with engine overheating, see Engine
Overheating on page 6‑28
What to Use
{WARNING:
Adding only plain water or some other liquid to the
cooling system can be dangerous. Plain water
and other liquids, can boil before the proper
coolant mixture will. The vehicle's coolant warning
system is set for the proper coolant mixture. With
plain water or the wrong mixture, the engine could
get too hot but you would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL coolant. Use a 50/50 mixture of clean, drinkable water and
DEX-COOL coolant. If using this mixture, nothing else
needs to be added. This mixture:
.Gives freezing protection down to
−34°F (−37°C),
outside temperature.
.Gives boiling protection up to 265°F (129°C),
engine temperature.
.Protects against rust and corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine temperature.
Notice: If an improper coolant mixture is used, the
engine could overheat and be badly damaged. The
repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice: If extra inhibitors and/or additives are used
in the vehicle's cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
See Recommended Fluids and Lubricants
on
page 7‑8for more information.
Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
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Black plate (25,1)Chevrolet HHR Owner Manual - 2011
The coolant recovery tank
cap has this symbol on it.
The tank is located in the
engine compartment
toward the front of the
engine on the
passenger's side of the
vehicle.
See Engine Compartment Overview
on page 6‑14for
more information on location.
Check to see if coolant is visible in the coolant recovery
tank. If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down. If coolant is visible but the coolant level is not at or
above the COLD FILL mark, add a 50/50 mixture of
clean, drinkable water and DEX-COOL coolant at the
coolant recovery tank, but be sure the cooling system is
cool before this is done.
When the engine is cold, the coolant level should be at
the COLD FILL (A) line or a little higher. The COLD
FILL line is near the bottom of the tank and sticks out
from the rear of the tank.
When the engine is cold, the coolant level should be at
or above the COLD FILL line. If it is not, you may have
a leak in the cooling system.
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Black plate (26,1)Chevrolet HHR Owner Manual - 2011
How to Add Coolant to the Cooling
System
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the surge tank
pressure cap —even a little —they can come out
at high speed. Never turn the cap when the
cooling system, including the surge tank pressure
cap, is hot. Wait for the cooling system and surge
tank pressure cap to cool if you ever have to turn
the pressure cap.
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Black plate (27,1)Chevrolet HHR Owner Manual - 2011
If no coolant is visible in the coolant recovery tank, add
coolant at the pressure cap as follows:
1. Remove the pressurecap when the cooling
system, including the
pressure cap and
upper radiator hose,
is no longer hot.
Turn the pressure cap slowly counterclockwise.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left to be
vented.
2. Then keep turning the pressure cap and remove it.
3. Add the proper DEX-COOL coolant mixture to the coolant fill port, up to the base of the port. See
Engine Coolant
on page 6‑24Engine Coolant for
more information about the proper coolant mixture. 4. Rinse or wipe any spilled coolant from the engine
and the compartment.
5. Then fill the coolant recovery tank to the COLDFILL (A) line.
6. Put the cap back on the coolant recovery tank, but leave the pressure cap off.
7. Start the engine and let it run until you can feel the upper radiator hose getting hot. Watch out for the
engine cooling fan.
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Black plate (28,1)Chevrolet HHR Owner Manual - 2011
8. By this time, the coolant level inside the radiatorfiller port may be lower. If the level is lower, add
more of the proper DEX-COOL coolant mixture
through the fill port until the level reaches the base
of the fill port.
9. Then replace the pressure cap. At any time during this procedure, if coolant begins to flow out of the
fill port, reinstall the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
10. When the engine has cooled, check the coolant in the coolant recovery tank. The level in the coolant
recovery tank should be at the COLD FILL line
when the engine is cold.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
You will find a coolant temperature warning light and a
coolant temperature gauge on your vehicle's instrument
panel. See Engine Coolant Temperature Warning Light
on page 4‑32andEngine Coolant Temperature Gaugeon page 4‑32for more information.
You may decide not to lift the hood when this warning
appears, but instead get service help right away. See
Roadside Assistance Program on page 8‑6. If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run the
engine and have the vehicle serviced.
Notice:
Engine damage from running the engine
without coolant is not covered by the warranty.
Notice: If the engine catches fire because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
If Steam Is Coming from the Engine
Compartment
{WARNING:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Just turn it off and get everyone away from
the vehicle until it cools down. Wait until there is
no sign of steam or coolant before you open
the hood.
(Continued)
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Black plate (67,1)Chevrolet HHR Owner Manual - 2011
Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned and
balanced carefully at the factory to give you the longest
tire life and best overall performance. Adjustments to
wheel alignment and tire balancing will not be
necessary on a regular basis. However, if you notice
unusual tire wear or your vehicle pulling to one side or
the other, the alignment might need to be checked.
If you notice your vehicle vibrating when driving on a
smooth road, the tires and wheels might need to be
rebalanced. See your dealer for proper diagnosis.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly
rusted or corroded. If wheel nuts keep coming loose,
the wheel, wheel bolts, and wheel nuts should be
replaced. If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset, and be mounted the
same way as the one it replaces.If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS sensors
for your vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.
Notice: The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
See Changing a Flat Tire
on page 6‑78for more
information.
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Black plate (105,1)Chevrolet HHR Owner Manual - 2011
FusesUsage
30 Power Outlet
31 Daytime Running Lamps
32 Empty
33 Emissions
36 Power Windows
37 Power Seat (Option)
40 Cooling Fan
41 Engine Control Module
42 Empty
43 Engine Control Module, Transmission
44 Antilock Brake System (Option)
45 Injectors, Ignition Module
46 Backup Lamps
47 Heated Seat
49 Windshield Washer Pump
53 Fog Lamps (Option)
56Sensing and Diagnostic
Module (SDM)
57 Antilock Brake System (Option)
58 Windshield Wiper Diode
59 Windshield Wiper
Fuses Usage
60 Horn
61 Antilock Brake System (Option)
62 Instrument Panel, Ignition
63 Driver Side High-Beam
64 Canister Vent
65 Driver Side Low-Beam
66 Passenger Side Low-Beam
67 Passenger Side High-Beam
69 Parking Lamps
Relays Usage
14 Rear Defogger Relay
15 Air Conditioning Clutch
16 Empty
17 Rear Wiper
18 Liftgate Release
19 Fuel Pump
24 Empty
26 Powertrain
28 Daytime Running Lamps
34 Starting System
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Black plate (106,1)Chevrolet HHR Owner Manual - 2011
RelaysUsage
35 Empty
38 Empty
39 Windshield Washer Pump
48 Rear Windshield Washer
50 Cooling Fan
51 Run, Crank
52 Windshield Wiper
54 Fog Lamps (Option)
55 Horn
68 Parking Lamps
70 Windshield Wipers
71 Headlamp Low-Beam
72 Headlamp High-Beam
A Center High-Mounted Stoplamp Relay, and a Rear
Access Panel Door Interlock Relay (Panel Van only),
are located underhood in front of the left shock tower.
The Left Rear Access Panel Door Relay (Panel Van
Only), and the Right Rear Access Panel Door Relay
(Panel Van Only) are located in the rear of the vehicle
behind the right rear quarter trim panel.
A Rear Power Plug mini fuse (Panel Van Only) is
located near the battery in the rear of the vehicle.
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