brake CHEVROLET IMPALA 2005 8.G Service Manual

Hood Release
To open the hood, do the following:
1. Pull the handle with
this symbol on it. It is
located inside the
vehicle near the
parking brake pedal.
2. Then go to the front of the vehicle and push the
secondary hood release, located near the center
of the hood above the grille, to the right.
3. Lift the hood.
Before closing the hood, be sure all the ller caps are
on properly. Then pull the hood down and close it rmly.
5-11

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-44.
B. Battery. SeeBattery on page 5-48.
C. Remote Positive (+) Terminal. SeeJump Starting on
page 5-49.
D. Upper Underhood Fuse Block. See “Underhood
Fuse Block (Upper)” underUnderhood Fuse Block
on page 5-103.
E. Lower Underhood Fuse Block. See “Underhood
Fuse Block (Lower)” underUnderhood Fuse Block
on page 5-103.
F. Engine Coolant Recovery Tank. See “Checking
Coolant” underCooling System on page 5-34.
G. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-31.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-43.I. Engine Coolant Air Bleed Valves (underneath engine
shield). See “How to Add Coolant to the Radiator”
underCooling System on page 5-34.
J. Electric Cooling Fan. SeeCooling System on
page 5-34.
K. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-18.
L. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-18.
M. Automatic Transaxle Fluid Dipstick. See “Checking
the Fluid Level” underAutomatic Transaxle Fluid
on page 5-26.
N. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-45.
O. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
5-13

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-44.
B. Battery. SeeBattery on page 5-48.
C. Remote Positive (+) Terminal. SeeJump Starting on
page 5-49.
D. Upper Underhood Fuse Block. See “Underhood
Fuse Block (Upper)” underUnderhood Fuse Block
on page 5-103.
E. Lower Underhood Fuse Block. See “Underhood
Fuse Block (Lower)” underUnderhood Fuse Block
on page 5-103.
F. Engine Coolant Recovery Tank. See “Checking
Coolant” underCooling System on page 5-34.
G. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-31.
H. Electric Cooling Fan. SeeCooling System on
page 5-34.I. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid on
page 5-43.
J. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-18.
K. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-18.
L. Engine Coolant Air Bleed Valves (underneath engine
shield). See “How to Add Coolant to the Radiator”
underCooling System on page 5-34.
M. Automatic Transaxle Fluid Dipstick. See “Checking
the Fluid Level” underAutomatic Transaxle Fluid
on page 5-26.
N. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-45.
O. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
5-15

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-44.
B. Battery. SeeBattery on page 5-48.
C. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-31.
D. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-103.
E. Remote Positive (+) Terminal. SeeBattery on
page 5-48.
F. Engine Coolant Recovery Tank. See “Checking
Coolant” underCooling System on page 5-34.
G. Electric Cooling Fan. SeeCooling System on
page 5-34.H. Power Steering Fluid Reservoir (below generator).
SeePower Steering Fluid on page 5-43.
I. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-18.
J. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-18.
K. Automatic Transaxle Fluid Dipstick. See “Checking
the Fluid Level” underAutomatic Transaxle Fluid
on page 5-26.
L. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-45.
M. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-25.
5-17

Wait at least 30 minutes before checking the transaxle
uid level if you have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic — especially in hot weather.
While pulling a trailer.
To get the right reading, the uid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it is colder than 50°F (10°C), you may have to
drive longer.
Checking the Fluid Level
Prepare your vehicle as follows:
Park your vehicle on a level place. Keep the engine
running.
With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
Let the engine run at idle for three to ve minutes.
The transaxle uid dipstick
handle is the black loop
near the rear of the engine
compartment, toward
the center. SeeEngine
Compartment Overview
on page 5-12for more
information on location.
3400 V6 engine shown,
3800 V6 and
3800 V6 Supercharged
engines similar
5-27

Brakes
Brake Fluid
Your brake master cylinder
reservoir is lled with
DOT-3 brake uid.
SeeEngine Compartment
Overview on page 5-12
for the location of the
reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down. The rst is that the
brake uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the uid level goes back up. The other reason is
that uid is leaking out of the brake system. If it is, you
should have your brake system xed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.So, it is not a good idea to top off your brake uid.
Adding brake uid will not correct a leak. If you add uid
when your linings are worn, then you will have too
much uid when you get new brake linings. You should
add or remove brake uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake uid, it can spill on
the engine. The uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
hydraulic system.
When your brake uid falls to a low level, your brake
warning light will come on. SeeBrake System Warning
Light on page 3-32.
5-45

What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-12.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they will have to be
replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged.
Be careful not to spill brake uid on your
vehicle. If you do, wash it off immediately.
SeeAppearance Care on page 5-89.
5-46

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving, except when you are pushing on the
brake pedal rmly.
{CAUTION:
The brake wear warning sound means that soon
your brakes will not work well. That could lead
to an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
5-47

Replacing Brake System Parts
The braking system on a vehicle is complex.
Its many parts have to be of top quality and work well
together if the vehicle is to have really good braking.
Your vehicle was designed and tested with top-quality
GM brake parts. When you replace parts of your braking
system — for example, when your brake linings wear
down and you need new ones put in — be sure you get
new approved GM replacement parts. If you do not,
your brakes may no longer work properly. For example,
if someone puts in brake linings that are wrong for
your vehicle, the balance between your front and rear
brakes can change — for the worse. The braking
performance you have come to expect can change in
many other ways if someone puts in the wrong
replacement brake parts.
Battery
Your vehicle has a maintenance free battery. When it is
time for a new battery, get one that has the replacement
number shown on the original battery’s label.
We recommend an ACDelco
®replacement battery.
SeeEngine Compartment Overview on page 5-12for
battery location.Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you are not going to drive your vehicle for 25 days
or more, remove the black, negative (−) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
are not careful. SeeJump Starting on page 5-49
for tips on working around a battery without
getting hurt.
5-48

Jump Starting
If your vehicle’s battery has run down, you may want to
use another vehicle and some jumper cables to start
your vehicle. Be sure to use the following steps to
do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
They contain acid that can burn you.
They contain gas that can explode or
ignite.
They contain enough electricity to
burn you.
If you do not follow these steps exactly, some
or all of these things can hurt you.Notice:Ignoring these steps could result in costly
damage to your vehicle that would not be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
will not work, and it could damage your vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake rmly on both vehicles involved
in the jump start procedure. Put an automatic
transaxle in PARK (P) or a manual transaxle in
NEUTRAL before setting the parking brake.
5-49