fuel CHEVROLET IMPALA 2009 9.G Service Manual

Fuses Usage
ETC/ECM Electronic Throttle Control, ECM
FAN 1 Cooling Fan 1
FAN 2 Cooling Fan 2
FOG LAMPS Fog Lamps (If Equipped)
FUEL/PUMP Fuel Pump
HDLP MDL Headlamp Module
HORN Horn
HTD MIR Heated Mirror
INJ 1 Injector 1
INJ 2 Injector 2
INT LIGHTS Interior Lamps
INT LTS/
PNL DIMInterior Lamps, Instrument Panel
Dimmer
LT HI BEAM Driver Side High-Beam Headlamp
LT LO BEAM Driver Side Low-Beam Headlamp
LT PARK Driver Side Parking Lamp
LT SPOT Left Spot
LT T/SIG Driver Side Turn Signal Lamp
ONSTAR OnStar
®
PWR DROP/
CRANKPower Drop, Crank
RADIO Audio System
RT HI BEAMPassenger Side High-Beam
Headlamp
Fuses Usage
RT LO BEAMPassenger Side Low-Beam
Headlamp
RT PARK Passenger Side Parking Lamp
RT SPOT Right Spot
RT T/SIG Passenger Side Turn Signal Lamp
RVC SEN Regulated Voltage Control Sensor
STRG WHL Steering Wheel
STRTR Starter
TRANS Transmission
WPR Wiper
WSW Windshield Wiper
Relay Usage
A/C CMPRSR Air Conditioning Compressor
FAN 1 Cooling Fan 1
FAN 2 Cooling Fan 2
FAN 3 Cooling Fan 3
FUEL/PUMP Fuel Pump
PWR/TRN Powertrain
REAR DEFOG Rear Defogger
STRTR Starter
5-100

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Automatic Transmission 7.4 qt 7.0 L
Cooling System Including Reservoir
3.5L V6, 3.5L and 3.9L V6 Flexible Fuel Engines 10.1 qt 9.6 L
5.3L V8 Engine 13.3 qt 12.6 L
Engine Oil with Filter
3.5L V6, 3.5L and 3.9L V6 Flexible Fuel Engines 4.0 qt 3.8 L
5.3L V8 Engine 6.0 qt 5.7 L
5-101

ApplicationCapacities
English Metric
Fuel Tank
3.5L Engine (with NU6 emissions) 17.0 gal 64.4 L
3.5L Engine (without NU6 emissions) 17.5 gal 66.2 L
3.9L and 5.3L 17.5 gal 66.2 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
3.5L V6 N Automatic 0.040 in (1.01 mm)
3.5L Flexible Fuel V6 K Automatic 0.040 in (1.01 mm)
3.9L Flexible Fuel V6 M Automatic 0.040 in (1.01 mm)
5.3L V8 C Automatic 0.040 in (1.01 mm)
5-102

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-8
At Each Fuel Fill............................................6-8
At Least Once a Month...................................6-9
At Least Once a Year.....................................6-9
Recommended Fluids and Lubricants...............6-12
Maintenance Replacement Parts.....................6-13
Engine Drive Belt Routing..............................6-14
Maintenance Record.....................................6-15
Section 6 Maintenance Schedule
6-1

Using the Maintenance Schedule
We want to help keep this vehicle in good working
condition. But we do not know exactly how you will drive
it. You might drive very short distances only a few times
a week. Or you might drive long distances all the time in
very hot, dusty weather. You might use the vehicle in
making deliveries. Or you might drive it to work, to do
errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep the vehicle in good condition,
see your dealer/retailer.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
SeeLoading the Vehicle on page 4-20.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-7for further information.
{CAUTION:
Performing maintenance work on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the
proper tools and equipment for the job. If you have
any doubt, see your dealer/retailer to have a
qualied technician do the work. SeeDoing Your
Own Service Work on page 5-4.
Some maintenance services can be complex. So, unless
you are technically qualied and have the necessary
equipment, have your dealer/retailer do these jobs.
When you go to your dealer/retailer for service, trained
and supported service technicians will perform the
work using genuine parts.
To purchase service information, seeService
Publications Ordering Information on page 7-17.
Owner Checks and Services on page 6-8tells what
should be checked, when to check it, and what can easily
be done to help keep the vehicle in good condition.
6-3

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.•••• ••
Inspect exhaust system for loose or
damaged components.•••• ••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-21.•• •
Change automatic transmission uid and
lter (severe service).See footnote (h).•• •
Change automatic transmission uid and
lter (normal service).•
Replace spark plugs and inspect spark plug
wires.An Emission Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).An
Emission Control Service. See footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service. See footnote (n).•
6-6

(h)Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer/retailer
perform this service. See Engine Coolant on page 5-28
for what to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and filler neck. Pressure test
the cooling system and pressure cap.
(j)Check throttle system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
(k)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the fluid level checked. Add fluid if needed.
(m)If driving regularly under dusty conditions, inspect
the filter at each engine oil change.
(n)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure vehicle safety,
dependability, and emission control performance. Your
dealer/retailer can assist with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to the
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by the vehicle
warranty.
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-17.
6-8

Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your dealer/retailer.
Maintenance Replacement Parts
Part GM Part NumberAC Delco Part
Number
Engine Air Cleaner/Filter 10350737 A2962C
Engine Oil Filter
3.5L V6, 3.5L and 3.9L V6 Flexible Fuel Engines 89017342 PF61
5.3L V8 Engine 89017524 PF48
Passenger Compartment Air Filter 15284938 CF132
Spark Plugs
3.5L V6, 3.5L and 3.9L V6 Flexible Fuel Engines 12591131 41-100
5.3L V8 Engine 12609877 41-985
Wiper Blades
Driver - 21.7 in (55.0 cm) 15941731 —
Passenger - 21.7 in (55.0 cm) 15941732 —
6-13

Services Provided
Emergency Fuel Delivery:Delivery of enough fuel
for the vehicle to get to the nearest service station.
Lock-Out Service:Service is provided to unlock the
vehicle if you are locked out. A remote unlock may
be available if you have OnStar
®. For security
reasons, the driver must present identication
before this service is given.
Emergency Tow From a Public Road or
Highway:Tow to the nearest Chevrolet dealer
for warranty service, or if the vehicle was in a crash
and cannot be driven. Assistance is also given when
the vehicle is stuck in the sand, mud, or snow.
Flat Tire Change:Service is provided to change a
at tire with the spare tire. The spare tire, if equipped,
must be in good condition and properly inated.
It is the owner’s responsibility for the repair or
replacement of the tire if it is not covered by the
warranty.
Battery Jump Start:Service is provided to jump
start a dead battery.
Trip Interruption Benets and Assistance:If your
trip is interrupted due to a warranty failure, incidental
expenses may be reimbursed during the 5 years/
100,000 miles (160 000 km) Powertrain warranty
period. Items considered are hotel, meals, and
rental car.
Services Not Included in Roadside
Assistance
Impound towing caused by violation of any laws.
Legal nes.
Mounting, dismounting or changing of snow tires,
chains, or other traction devices.
Towing or services for vehicles driven on a
non-public road or highway.
Services Specic to Canadian
Purchased Vehicles
Fuel delivery:Reimbursement is approximately
$5 Canadian. Diesel fuel delivery may be restricted.
Propane and other fuels are not provided through
this service.
Lock-Out Service:Vehicle registration is required.
Trip Routing Service:Detailed maps of North
America are provided when requested either with
the most direct route or the most scenic route. There
is a limit of six requests per year. Additional travel
information is also available. Allow three weeks for
delivery.
7-9

Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
and public transportation is used instead of the dealer’s
shuttle service, the expense must be supported by
original receipts and can only be up to the maximum
amount allowed by GM for shuttle service. In addition,
for U.S. customers, should you arrange transportation
through a friend or relative, limited reimbursement for
reasonable fuel expenses may be available. Claim
amounts should reect actual costs and be supported
by original receipts. See your dealer for information
regarding the allowance amounts for reimbursement
of fuel or other transportation costs.
Courtesy Rental Vehicle
Your dealer may arrange to provide you with a courtesy
rental vehicle or reimburse you for a rental vehicle that
you obtain if your vehicle is kept for an overnight warranty
repair. Rental reimbursement will be limited and must
be supported by original receipts. This requires that you
sign and complete a rental agreement and meet state/
provincial, local, and rental vehicle provider requirements.
Requirements vary and may include minimum age
requirements, insurance coverage, credit card, etc.
You are responsible for fuel usage charges and may
also be responsible for taxes, levies, usage fees,
excessive mileage, or rental usage beyond the
completion of the repair.It may not be possible to provide a like-vehicle as a
courtesy rental.
Additional Program Information
All program options, such as shuttle service, may not
be available at every dealer. Please contact your dealer
for specic information about availability. All Courtesy
Transportation arrangements will be administered
by appropriate dealer personnel.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Collision Damage Repair
If your vehicle is involved in a collision and it is
damaged, have the damage repaired by a qualied
technician using the proper equipment and quality
replacement parts. Poorly performed collision repairs
diminish your vehicle’s resale value, and safety
performance can be compromised in subsequent
collisions.
7-12