engine overheat CHEVROLET KODIAK 2007 Owners Manual

Key In the Ignition
Never leave your vehicle with the keys inside, as it
is an easy target for joy riders or thieves. If you
leave the key in the ignition and park your vehicle,
a chime will sound, when you open the driver’s
door. Always remember to remove your key from
the ignition and take it with you. This will lock
your ignition and transaxle. Also, always remember
to lock the doors.
The battery could be drained if you leave the
key in the ignition while your vehicle is parked.
You may not be able to start your vehicle after it has
been parked for an extended period of time.
Engine Starter Over-Crank
Protection
Your vehicle may have an engine starter
over-crank protection system. If the starter motor
overheats and shuts off due to over-cranking,
the motor must cool down before it will reset and
allow starter operation. It can take up to
six minutes before the starter will work again.
Starting the Gasoline Engine
The 8th digit of your Vehicle Identification
Number (VIN) shows the code letter for your
engine. Use this number to verify the type of
engine in your vehicle. SeeVehicle Identication
Number (VIN) on page 340. Follow the proper steps
to start the engine.
To start a diesel engine, seeStarting the Diesel
Engine on page 100.
Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P), if so equipped. Your
engine will not start in any other position — that is a
safety feature.
Manual Transmission
Set the parking brake, shift to neutral NEUTRAL (N)
and hold the clutch pedal to the floor while starting
the engine.
97

Starter Motor Operation
•The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
•To prevent overheating, the starter motor will
disengage after continuously operating for
15 seconds. You must release the key
from the start position to re-engage the starter.
•The starter motor will not engage if the engine
is already running.
•The starter motor will disengage if, after
two seconds, the starter pinion gear does not
engage the flywheel or there is no engine
rpm signal from the engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn
your ignition key to START. When the
engine starts, let go of the key. The idle speed
will go down as your engine gets warm.2. If the engine does not start in 10 seconds,
push the accelerator pedal all the way down
and crank the engine for five more seconds,
unless it starts sooner.
3. If your engine still will not start, or starts but
then stops, it could be flooded with too much
gasoline.
Wait 15 seconds to let the starter motor cool
down. Do Steps 1 through 3 again.
When the engine starts, let go of the key and
the accelerator pedal.
Notice:Your engine is designed to work with
the electronics in your vehicle. If you add
electrical parts or accessories, you could
change the way the engine operates. Before
adding electrical equipment, check with your
dealer. If you do not, your engine might not
perform properly. Any resulting damage would
not be covered by your vehicle’s warranty.
If you ever need to have your vehicle towed, see
Towing Your Vehicle on page 241.
98

Notice:Holding your key in START for longer
than 15 seconds at a time will cause your
battery to be drained much sooner. And the
excessive heat can damage your starter motor.
Notice:If the wait to start light stays on
after starting your vehicle, your vehicle may
not run properly. Have your vehicle serviced
right away.
3. If the engine does not start after 15 seconds
of cranking, turn the ignition key to OFF. Wait
one minute for the starter to cool, then try
the same steps again.
If you are trying to start your engine after you
have run out of fuel, seeRunning Out of Fuel
on page 262.
When your engine is cold, let it run for a few
minutes before you move your vehicle. This lets
oil pressure build up. Your engine will sound louder
when it is cold.
Notice:If you are not in an idling vehicle and
the engine overheats, you would not be there to
see the overheated engine indication. This
could damage your vehicle. Do not let your
engine run when you are not in your vehicle.Cold Weather Starting
If your vehicle has the 6.6L DURAMAX®Diesel
Engine and the Isuzu 6H Diesel Engine, the
following notice applies:
Notice:Your diesel engine has an electric air
intake heater system which reduces white
smoke and helps start the engine in cold
weather. Do not spray starting uid into the air
intake where it can contact the heater elements.
If you do not have the GM Automatic Ether
Injection System, do not use starting uid or
you could damage your engine. If you have the
GM system, use only GM approved starting
uid that has been tested to establish
compatibility with the air inlet heater system.
101

•If the engine coolant temperature gage needle
goes into the hot area on the gage, stop the
engine and find the cause of the overheating.
SeeEngine Coolant Temperature Gage on
page 173for more information.
•If you have air brakes, the dual-needle air
pressure gage should read at least 115 psi
(790 kPa) for both service systems before you
try to move the vehicle. When air pressure
is below 60 psi (420 kPa), the LOW AIR light
will come on and you will hear a tone
alarm. SeeBrake System Warning Light on
page 169for more information. If the pressure
does not build up or drops during warm-up,
stop the engine and find the cause before you
try to move the vehicle. Recommended air
pressure before driving is 120 psi (830 kPa).
SeeAir Pressure Gage on page 183for
more information.
•The charging system light should come on
when the ignition key is turned to RUN or
START and should go out when the engine is
running above idle. If the light does not go
out or comes back on during normal engine
operation, have the charging system checked
right away. (This light tells you if thegenerator is not charging; it does not reflect
the condition of the battery.) SeeCharging
System Light on page 167for more
information.
•The voltmeter charge indicator gage tells you
the condition of your battery’s charge. The
gage should be in the center area during
engine operation. The red area on the
left indicates an undercharge condition; the
red area on the right indicates an overcharge.
If the gage is in either red area, have the
battery and charging system checked
right away. SeeVoltmeter Gage on page 168
for more information.
Notice:Do not allow the engine to operate at
low idle for more than ve minutes. This
can cause low engine operating temperatures
which can affect engine operation and
reduce engine life. Engine idle speed should
be increased to 1200 rpm whenever extended
idle is required. Once started, the engine
should be placed under load to allow the
engine coolant temperature to reach 150°F
(66°C) before shutting off the engine.
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Engine Coolant Heater
Your vehicle may be equipped with this feature.
In very cold weather, 0°F (–18°C) or colder,
the engine coolant heater can help. You will get
easier starting and better fuel economy during
engine warm-up. Usually, the coolant heater
should be plugged in a minimum of four hours
prior to starting your vehicle. At temperatures
above 32°F (0°C), use of the coolant heater is
not required.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Find the plug-in outlet located under the
driver’s door.
3. Plug it into a normal, grounded 110-volt AC
outlet.
{CAUTION:
Plugging the cord into an ungrounded
outlet could cause an electrical shock.
Also, the wrong kind of extension cord
could overheat and cause a re. You
could be seriously injured. Plug the cord
into a properly grounded three-prong
110-volt AC outlet. If the cord will not
reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug
and store the cord as it was before to keep it
away from moving engine parts. If you do
not, it could be damaged.
How long should you keep the coolant heater
plugged in? The answer depends on the outside
temperature, the kind of oil you have, and some
other things. Instead of trying to list everything here,
we ask that you contact your dealer in the area
where you will be parking your vehicle. The dealer
can give you the best advice for that particular area.
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Shifting Out of NEUTRAL
To shift the transfer case out of NEUTRAL, do the
following:
1. Set the parking brake and apply the regular
brake pedal.
2. Turn the ignition to RUN with the engine off.
3. Put the transmission in NEUTRAL (N).
4. Turn the transfer case knob to the desired
shift position (Two-Wheel High, Four-Wheel
High, Four-Wheel Low).
5. After the transfer case has shifted out of
NEUTRAL, the indicator light goes out.Notice:Driving with the parking brake on can
overheat the brake system and cause
premature wear or damage to brake system
parts. Verify that the parking brake is fully
released and the brake warning light is
off before driving.
6. Release the parking brake.
7. Start the engine and shift the transmission
lever to the desired position.
Excessively shifting the transfer case into or out of
the different modes can cause the transfer case
to enter the shift protection mode. This protects the
transfer case from possible damage and only
allows the transfer case to respond to one shift per
10 seconds. The transfer case can stay in this
mode for up to three minutes.
124

Engine Coolant Temperature Gage
This gage shows the engine coolant temperature.
If the gage pointer moves into the red area,
your engine coolant might have overheated and
your engine may be too hot. You should pull off the
road, stop your vehicle and turn off the engine
as soon as possible.
SeeEngine Overheating on page 288. If you have
a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
Low Coolant Warning Light
You have a low coolant
warning light. If this light
comes on, your system
is low on coolant and the
engine may overheat.
The warning light should come on briefly, as a
check, when you turn on the ignition.
When it comes on, you will also hear a warning
tone at several beats per second for 10 seconds.
SeeEngine Coolant (Gas and DURAMAX
®/Isuzu
Engines) on page 284orEngine Coolant
(Caterpillar
®Diesel Engines) on page 287and
have your vehicle serviced as soon as you can.
This light may also come on if your vehicle is
equipped with the automatic engine shutdown
system and engine shutdown has begun.
SeeEngine Alarm and Automatic Shutdownunder
Starting the Diesel Engine on page 100.
United StatesCanada
173

If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
In order to free your vehicle when it is stuck,
you will need to spin the wheels, but you do not
want to spin your wheels too fast. The method
known as rocking can help you get out when you
are stuck, but you must use caution.
{CAUTION:
If you let your vehicle’s tires spin at high
speed, they can explode, and you or others
could be injured. And, the transmission or
other parts of the vehicle can overheat.
That could cause an engine compartment
re or other damage. When you are stuck,
spin the wheels as little as possible. Do not
spin the wheels above 35 mph (55 km/h)
as shown on the speedometer.
Notice:Spinning the wheels can destroy
parts of your vehicle as well as the tires. If you
spin the wheels too fast while shifting the
transmission back and forth, you can destroy
the transmission.
Rocking Your Vehicle to Get It Out
First, turn the steering wheel left and right.
That will clear the area around the front wheels.
If you have a four-wheel-drive vehicle, shift
into 4HI. SeeFour-Wheel Drive on page 119.
If your vehicle has traction control, you should turn
the traction control system off. SeeTraction
Control System (TCS) on page 216. Then shift
back and forth between REVERSE (R) and
a forward gear, or with a manual transmission,
between FIRST (1) or SECOND (2) and
REVERSE (R), spinning the wheels as little as
possible. Release the accelerator pedal while you
shift, and press lightly on the accelerator pedal
when the transmission is in gear. By slowly
spinning the wheels in the forward and reverse
directions, you will cause a rocking motion
that may free your vehicle. If that does not get
your vehicle out after a few tries, it may need to
be towed out. If your vehicle does need to be
towed out, seeTowing Your Vehicle on page 241.
236

Engine Overheating................................... 288
Cooling System (Gas and
DURAMAX
®/Isuzu Engines).................... 290
Engine Fan Noise..................................... 294
Power Steering Fluid................................. 295
Windshield Washer Fluid........................... 296
Brakes...................................................... 297
Battery...................................................... 304
Jump Starting............................................ 305
Rear Axle.................................................... 311
Rear Axle Shift Motor................................ 312
Four-Wheel Drive........................................ 312
Front Axle................................................... 313
Noise Control System................................. 314
Tampering with Noise Control System
Prohibited.............................................. 314
Bulb Replacement....................................... 315
Windshield Wiper Blade Replacement....... 316Other Service Items.................................... 317
Fuel Filter.................................................. 317
Primary Fuel Filter and Water Separator...... 317
Secondary Fuel Filter and Water
Separator/Heater (Caterpillar
®Diesel)...... 318
Automatic Ether Injection System
(Caterpillar
®Diesel)................................ 318
Front Wheel Bearings with
Oil-Filled Hubs....................................... 319
Air Conditioning System............................ 320
Tires............................................................ 321
Inflation - Tire Pressure............................. 322
Wheel Loading.......................................... 323
Dual Tire Operation................................... 323
When It Is Time for New Tires.................. 324
Wheel Alignment and Tire Balance............ 324
Tightening the Wheel Nuts........................ 325
Wheel Replacement.................................. 328
If a Tire Goes Flat.................................... 330
Section 5 Service and Appearance Care
246

Engine Coolant (Gas and
DURAMAX
®/Isuzu Engines)
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for five years or
150,000 miles (240 000 km), whichever occurs
first, if you add only DEX-COOL
®extended
life coolant.
The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 288.A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to
−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as
they should.
Notice:Using coolant other than
DEX-COOL
®may cause premature engine,
heater core or radiator corrosion. In addition,
the engine coolant may require changing
sooner, at 30,000 miles (50 000 km) or
24 months, whichever occurs rst. Any
repairs would not be covered by your
warranty. Always use DEX-COOL
®
(silicate-free) coolant in your vehicle.
284