wiring CHEVROLET KODIAK 2007 Owners Manual

Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to the front
of the vehicle that could keep the airbags
from working properly?
A:Yes. If you add things that change your
vehicle’s frame, bumper system, height,
front end or side sheet metal, they may keep
the airbag system from working properly.
Also, the airbag system may not work properly
if you relocate any of the airbag sensors.
If you have any questions about this,
you should contact Customer Assistance
before you modify your vehicle. The phone
numbers and addresses for Customer
Assistance are in Step Two of theCustomer
Satisfaction Procedure on page 404.
Q:Because I have a disability, I have to get
my vehicle modied. How can I nd out
whether this will affect my airbag system?
A:Changing or moving any parts of the
front seats, safety belts, the airbag sensing
and diagnostic module, steering wheel,
the instrument panel, or airbag wiring can
affect the operation of the airbag system.
If you have questions, call Customer
Assistance. The phone numbers and
addresses for Customer Assistance are
in Step Two of the Customer Satisfaction
Procedure in this manual. SeeCustomer
Satisfaction Procedure on page 404.
81

Exterior Lamps
The control located to the left of the steering
column operates the exterior lamps.
The exterior lamp control has three positions:
OFF:Turning the control to this position turns
off all lamps except the Daytime Running
Lamps (DRL).
;(Parking Lamps):Turning the control to this
position turns on the parking lamps, together
with the following:
•Marker Lamps
•Taillamps
•License Plate Lamps
•Instrument Panel Lights
O(Headlamps):Turning the control to this
position turns on the headlamps, together with the
previously listed lamps and lights.
You can switch your headlamps from low to high
beam by pulling the turn signal/multifunction
lever toward you. Pull the lever toward you again
to return to low beam.
A circuit breaker protects your headlamps. If you
have an electrical overload, your headlamps
will flicker on and off. Have your headlamp wiring
checked right away if this ever happens.
Headlamps on Reminder
If you have this system, a tone will sound when
your headlamps and/or parking lamps are
turned on and your ignition is in LOCK or
ACCESSORY.
150

Airbag Readiness Light
If your vehicle has airbags, there is an airbag
readiness light on the instrument panel, which
shows the airbag symbol. The system checks the
airbag’s electrical system for malfunctions. The
light tells you if there is an electrical problem. The
system check includes the airbag sensors, the
airbag modules, the wiring, the passenger airbag
suppression circuit and the crash sensing and
diagnostic module. For more information on
the airbag system, seeAirbag System on page 68.
This light will come on
when you start your
vehicle, and it will flash
for a few seconds.
Then the light should go
out. This means the
system is ready.
If the airbag readiness light stays on after you
start the vehicle or comes on when you are driving,
your airbag system may not work properly.
Have your vehicle serviced right away.The airbag readiness light should flash for a few
seconds when you turn the ignition key to RUN or
START. If the light doesn’t come on then, have
it fixed so it will be ready to warn you if there is a
problem.
{CAUTION:
If the airbag readiness light stays on after
you start your vehicle, it means the airbag
system may not be working properly. The
airbags in your vehicle may not inate in
a crash, or they could even inate without
a crash. To help avoid injury to yourself
or others, have your vehicle serviced right
away if the airbag readiness light stays on
after you start your vehicle.
165

Audio System(s)
If your vehicle came without a radio, the wiring
provisions for a radio and an antenna were
installed at the assembly plant, so that if you want,
a radio can be installed at the dealer.
Determine which radio your vehicle has and then
read the pages following to familiarize yourself
with its features.
Driving without distraction is a necessity for a
safer driving experience. SeeDefensive Driving on
page 206. By taking a few moments to read this
manual and get familiar with your vehicle’s
audio system, you can use it with less effort, as
well as take advantage of its features. While your
vehicle is parked, set up your audio system by
presetting your favorite radio stations, setting the
tone and adjusting the speakers. Then, when
driving conditions permit, you can tune to
your favorite stations using the presets and
steering wheel controls if the vehicle has them.{CAUTION:
This system provides you with a far greater
access to audio stations and song listings.
Giving extended attention to entertainment
tasks while driving can cause a crash and
you or others can be injured or killed.
Always keep your eyes on the road and
your mind on the drive — avoid engaging
in extended searching while driving.
Keeping your mind on the drive is important for
safe driving. For more information, seeDefensive
Driving on page 206.
Here are some ways in which you can help avoid
distraction while driving.
184

Trailer Connections
Heavy-Duty Trailer Wiring Package
Your vehicle may be equipped with an eight-wire
trailer towing harness. This harness, with a
seven-pin universal heavy-duty trailer connector,
is attached to a bracket on the platform hitch.
The Center High-Mounted Stoplamp (CHMSL)
wire is tied next to the trailer wiring harness for
use with a trailer.
The eight-wire harness contains the following
trailer circuits:
•Yellow: Left Stop/Turn Signal
•Dark Green: Right Stop/Turn Signal
•Brown: Taillamps
•White: Ground
•Light Green: Back-up Lamps
•Light Blue: CHMSL
•Red: Battery Feed
•Dark Blue: Trailer Brake
Trailer Connections
(C7/C8 Models Only)
If your vehicle has these trailer connections, they
are located at the rear of the cab for a tractor
and at the rear of the chassis when towing
a trailer. There will be an air connection and an
electrical connection.
Be sure that the couplings to the trailer are
made correctly.
Air Connections
If you are not connecting the trailer air line
connections to another piece of equipment,
be sure to replace their protective caps.
Electrical Connections
This system is a seven-wire cable that will
connect to the trailer, supplying power to the
trailer’s lighting system. When not in use, it
is stored in the trailer air-hose storage bracket.
243

Appearance Care........................................ 331
Cleaning the Inside of Your Vehicle.......... 331
Fabric/Carpet............................................. 333
Instrument Panel, Vinyl, and Other
Plastic Surfaces..................................... 334
Care of Safety Belts.................................. 334
Weatherstrips............................................ 334
Washing Your Vehicle............................... 335
Cleaning Exterior Lamps/Lenses................ 335
Finish Care............................................... 335
Windshield and Wiper Blades.................... 336
Aluminum or Chrome-Plated Wheels......... 337
Tires......................................................... 337
Sheet Metal Damage................................. 337
Finish Damage.......................................... 338
Underbody Maintenance............................ 338
Chemical Paint Spotting............................ 338Vehicle Identication.................................. 340
Vehicle Identification Number (VIN)........... 340
Service Parts Identification Label............... 340
Electrical System........................................ 340
Add-On Electrical Equipment..................... 340
Headlamp Wiring....................................... 341
Windshield Wiper Fuses............................ 341
Fusible Links............................................. 341
Power Windows and Other Power
Options.................................................. 341
Fuses and Circuit Breakers....................... 341
Instrument Panel Fuse Block..................... 342
Underhood Fuse Block.............................. 344
Capacities and Specications.................... 347
Normal Maintenance Replacement Parts..... 352
Engine Drive Belt Routing......................... 355
Section 5 Service and Appearance Care
247

Headlamp Wiring
The headlamp wiring is protected by a circuit
breaker in the light switch. An electrical overload
will cause the lights to go on and off, or in
some cases to remain off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a
circuit breaker inside the motor and a circuit
breaker or fuse in the fuse block. If the motor
overheats, the wipers will stop until the motor
cools. If the overload is caused by an electrical
problem, be sure to get it fixed.
Fusible Links
A fusible link is a short piece of wire several gauge
sizes smaller than the circuit it protects. It will melt
in an overload situation, opening the circuit.
Your starter and other circuits have these fusible
links. The size is printed on the insulation. If the
insulation is burned beyond recognition, consult
your dealer for the proper size. Replace a fusiblelink with one of the same size and insulation type.
Fusible link insulation is a special purpose
high-temperature material.
Some examples of circuits with fusible links are
the hydraulic brake booster motor feed circuit, the
generator output circuit, and the intake heater
feed circuit in vehicles with a diesel engine.
Power Windows and Other
Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the
current load is too heavy, the circuit breaker opens.
This protects the circuit until the current load returns
to normal or the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected
from short circuits by a combination of fuses, circuit
breakers, maxi-fuses and fusible links. This greatly
reduces the chance of a fire caused by an electrical
problem. There may be a fuse taped to the wiring
harness near the hydraulic brake booster.
341

Instrument Panel Fuse Block
There are two instrument panel fuse blocks located behind the instrument panel on the passenger’s side of
the vehicle. Be sure to replace fuses with fuses of the same rating. Do not use fuses of higher amperage
than those indicated on the fuse block.
Fuse Usage
1 Stoplamps
2 Center High-Mounted Stoplamp
3 Parking LampsFuse Usage
4 Powertrain Control Module
5 Auxiliary Wiring
6 Heater/Air Conditioning
342

Relay Usage
ECU/PTO*Engine Control Unit/Power Take-Off
*Diesel 7.8 DURAMAX
®
BRK LAMPC4/C5 Brake Lamps,
C6/C7/C8 Tractor/Trailer Wiring
DRL Daytime Running Lamps
IGN-4 Ignition
CHMSL Center High Mounted Stoplamp
MRK LTS Sidemarker and Clearance Lamps
HTD/MIRR Heated Mirrors
HTR Diesel Heated Fuel
RT TRN TRLR Passenger’s Side Trailer Turn Signal
Blank Not Used
LT TRN TRLR Driver’s Side Trailer Turn Signal
Blank Not Used
Blank Not Used
Blank Not Used
Underhood Fuse Block
When a circuit goes out, the problem could be in
either the primary or secondary underhood
fuse blocks. These blocks use blade-type fuses.
Both underhood fuse blocks are located in
the engine compartment, on the passenger’s side
of the vehicle.
To access the fuse blocks, gently squeeze both
sides of the cover to unlatch the tabs at the
top. Then, unsnap both attachments at the bottom
and remove the cover.
Be sure to replace fuses with fuses of the same
rating. Do not use fuses of higher amperage
than those indicated on the fuse block.
344

(28)= Inspect Electronic Vacuum Regulator
Valve (EVRV) filter for excessive contamination
or plugging. If needed, clean filter with solution
of soap and water, let dry and install.
(29)= Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer perform this service. See
Part C: Recommended Fluids and Lubricants
on page 397for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and
neck. Pressure test cooling system and pressure
cap. For Caterpillar
®diesel engines, always
refer to the Caterpillar®Diesel Engine Operation &
Maintenance Manual for coolant recommendations
and change intervals.
(30)= Change the lubricant. See
Part C: Recommended Fluids and
Lubricants on page 397.
(31)= Front axle service: Re-pack upper
kingpin roller bearing.(32)= Air brake service:
•Inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing,
etc. Inspect drum brake linings for wear or
cracks. Inspect other brake parts at each
wheel, including drums and wheel speed
sensor wiring. Check brake pedal for
excessive free play or travel (or every
6 months, whichever occurs first) and have
serviced if needed. Check brakes more often
if driving habits and conditions result in
frequent braking. Replace air dryer cartridge
only if excessive oil or moisture is present.
A small amount of oil in the system is normal
and should not be considered as a reason
to replace the cartridge.
•Test air lines for leaks; tighten as needed.
Replace compressor filter.
•Inspect air parking brake chamber for leaks
and damage. Inspect lines and hoses for
leaks, cracks, chafing, etc. Also check
all attachments for tightness, wear, or damage.
Note: The spring brake section of the rear
brake diaphragms are non-serviceable.
389