fuel CHEVROLET KODIAK 2008 User Guide

For vehicles with Power Take-Off (PTO), monitor the
instrument panel cluster for lights related to the DPF.
All engines consume some amount of engine oil. This is
normal. The by-product of combustion of engine oil is
ash. The ash will become trapped in the DPF over
the life of the vehicle. Eventually, the buildup of ash will
restrict the exhaust gases and the DPF will need to
be cleaned or replaced.
SeeAccessories and Modifications on page 5-4for
important information.
Manual Regeneration Procedure
{CAUTION:
During DPF regeneration, the exhaust system
and exhaust gases are very hot. Stay clear of
the tailpipe area and do not park over things
that burn. You or others could be burned or
your vehicle could catch re. SeeParking Over
Things That Burn on page 2-44.If the yellow or red DPF indicator is on, you can clean
the DPF by performing a manual regeneration.
When it is safe to do so, stop the vehicle. Perform
manual DPF regeneration in a well ventilated area.
Manual DPF regeneration must be performed outdoors,
as follows. Once manual regeneration is started,
complete the regeneration in a single operation if
possible. If manual regeneration is not completed, as
indicated by the green DPF indicator going off, and the
yellow or red indicator light remains on, automatic
regeneration might not be allowed until the vehicle is
stopped and manual regeneration is performed
until completed.
1. Check engine oil and engine coolant levels to be
sure they are at proper operating levels.
2. To prevent running out of fuel during regeneration,
make sure there is at least a quarter of a tank
of fuel.
3. Check to make sure the area near the exhaust
tailpipe and under the exhaust system are clear
of any materials that could catch fire. Keep people
away from the area of the exhaust system and
exhaust gases.
2-48

Exhaust Brake Indicator Light.........................3-40
Differential Lock Indicator Light.......................3-40
Reduced Engine Power Light.........................3-41
Highbeam On Light.......................................3-41
Daytime Running Lamps (DRL) Indicator
Light........................................................3-41
Low Washer Fluid Warning Light.....................3-42
Power Take-Off Light....................................3-42
Check Gages Warning Light...........................3-42
Fuel Gage...................................................3-43
Water in Fuel Warning Light...........................3-44
Change Fuel Filter Warning Light....................3-44Diesel Particulate Filter Warning Light..............3-45
Air Filter Restriction Indicator..........................3-45
Air Pressure Gage........................................3-46
Hourmeter Gage...........................................3-46
Audio System(s).............................................3-47
Setting the Clock..........................................3-48
Radio(s)......................................................3-48
Theft-Deterrent Feature..................................3-57
Radio Reception...........................................3-58
Fixed Mast Antenna......................................3-58
Chime Level Adjustment................................3-58
Section 3 Instrument Panel
3-2

Temperature Knob:Turn the middle knob located
clockwise or counterclockwise to increase or decrease
the temperature inside of your vehicle. Turn the
knob toward the red area for warmer air. Turn the knob
toward the blue area for cooler air.
Turn the mode knob on the far right clockwise or
counterclockwise to direct the airflow inside of your
vehicle.
To change the current mode, select one of the following:
9(Off):This setting turns the system off.
H(Vent):This mode directs air to the instrument
panel vents.
)(Bi-Level):This mode directs half of the air to the
instrument panel vents, then directs the remaining
air to the floor vents. Cooler air is directed to the upper
vents and warmer air to the floor vents.
6(Floor):This mode directs most of the air to the floor
vents. Use this mode to send air to the rear of the vehicle.
Keep the area under the front seats free of objects that
could obstruct airflow to the rear of the vehicle.
The mode knob can also be used to select the defrost
mode. For more information, see “Defogging and
Defrosting” later in this section.If your vehicle has air conditioning, the controls will look
like this:
On hot days, open the windows to let hot inside air
escape; then close them. This helps to reduce the time
it takes for the vehicle to cool down. It also helps the
system to operate more efficiently.
<(Maximum Air Conditioning):Turn the right knob
to this setting for maximum cooling. This setting
puts the system in recirculation mode and helps to
maximize your air conditioner’s performance and your
vehicle’s fuel economy. This setting also cools the
air the fastest.
Y(Air Conditioning):This setting is used for normal
cooling on hot days. It cools outside air and directs
it through the instrument panel vents.Vehicles With Air Conditioning
3-21

Instrument Panel Cluster
The instrument panel cluster is designed to let you know at a glance how your vehicle is running. You will know how
fast you are going, about how much fuel is left and many other things you will need to drive safely and economically.
Isuzu 6H Diesel Engine shown, 6.6L & 7.2L Diesel and Gasoline Engine similar
3-25

Wait to Start Indicator
If your vehicle has the DURAMAX®6.6L diesel engine,
it will have glow plugs and an air intake heater.
If your vehicle has the Isuzu 6H diesel engine, it will
have glow plugs and an inlet heater. If your vehicle has
a Caterpillar
®engine, it will have an inlet heater.
The light in the center of
the instrument panel will
come on when the
inlet heater or glow plugs
are on and the ignition
key is in RUN.
Wait until the indicator light goes off before turning the
ignition key to START.
Malfunction Indicator Lamp
Service Engine Soon Light
If this light comes on or
flashes while you are
driving, two things
can happen.
First, you will not notice any difference in engine
performance, but the tail pipe emissions might increase.
Second, the engine might not run properly or could stall
without warning. If either of these things happen, drive or
tow your vehicle to your dealer/retailer for service.
This light should come on when the ignition is on, but the
engine is not running, as a check to show you it is
working. If it does not come on at all, have it repaired.
Notice:If you keep driving your vehicle with this
light on, after a while, the emission controls
might not work as well, your vehicle’s fuel economy
might not be as good, and the engine might not
run as smoothly. This could lead to costly repairs
that might not be covered by your warranty.
3-36

Fuel Gage
Your fuel gage is located
on the right side of your
instrument panel cluster.
When the ignition is on, your fuel gage lets you know
about how much fuel you have left. When the gage first
shows empty, you’ll still have a little fuel left, but you
should get more fuel soon.
If your vehicle has dual fuel tanks, the reading on the
gage is the total fuel left in both tanks.Here are four concerns of some operators. None of
these shows a problem with your fuel gage:•The gage moves a little when you turn a corner or
speed up.
•The gage does not go back to empty when you
turn off the ignition.
•At the gas station, the pump shuts off before the
gage reads full.
•It takes a little more or less fuel to fill up than the
gage indicated.
If you have a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
3-43

Water in Fuel Warning Light
This light is located above
the climate controls in the
center of the instrument
panel.
If your vehicle has the 6.6L DURAMAX
®or a
Caterpillar®diesel engine, this light will come on to
warn you that there is water in the fuel system.
For more information on how this light works, seeWater
in Fuel on page 5-12.
Change Fuel Filter Warning Light
For vehicles with this light,
it is located in the center of
the instrument panel.
If your vehicle has the DURAMAX
®6.6L engine, this
light will come on when the fuel filter needs to be
changed. If your vehicle has the Isuzu 6H 7.8L L6 diesel
engine, this light will come on when water is detected
in the fuel system and when the fuel filter needs to
be changed. SeeFuel Filter Replacement on page 5-18
andWater in Fuel on page 5-12for more information.
3-44

Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery (or batteries) charged. You will
need a well-charged battery (or batteries) to restart the
vehicle, and possibly for signaling later on with the
headlamps. Let the heater run for a while.
If you have a diesel engine, you may have to run it at a
higher speed to get enough heat.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free your
vehicle when stuck in sand, mud, ice, or snow. See
Rocking Your Vehicle to Get It Out on page 4-20.
If your vehicle has a traction system, it can often help to
free a stuck vehicle. Refer to your vehicle’s traction
system in the Index. If the stuck condition is too severe
for the traction system to free the vehicle, turn the
traction system off and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high
speed, they can explode, and you or others
could be injured. The vehicle can overheat,
causing an engine compartment re or other
damage. Spin the wheels as little as possible
and avoid going above 35 mph (55 km/h) as
shown on the speedometer.
4-19

If your vehicle has tow hooks, the hooks are at the front
and, on some models, the rear of the vehicle. You
may need to use them if you are stuck off-road and need
to be pulled to some place where you can continue
driving.Loading Your Vehicle
It is the responsibility of the Final Stage manufacturer to
install a Certification label on your vehicle. This label
shows how much weight your vehicle can properly carry.
It may also show the size of the vehicle’s original
tires, and the inflation pressures needed to obtain the
gross weight capacity of your vehicle. This is called the
Gross Vehicle Weight Rating (GVWR). The tire
information could also be shown on a separate Tire
Information label.
The GVWR includes the weight of the vehicle, all
occupants, fuel, and cargo.
The Certification label also tells you the maximum
weight for the front and rear axles, called the Gross Axle
Weight Rating (GAWR). To find out the actual loads
on your front and rear axles, go to a weigh station and
weigh your vehicle. Your dealer can help you with
this. Be sure to spread out your load equally on both
sides of the center line.
4-21

Service............................................................5-4
Accessories and Modifications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-6
Engine Fan Breakage.....................................5-6
Fuel................................................................5-7
Gasoline Octane............................................5-7
Gasoline Specifications....................................5-7
Additives.......................................................5-8
Diesel Engine Fuel.........................................5-9
What Fuel to Use...........................................5-9
Very Cold Weather Operation.........................5-12
Water in Fuel...............................................5-12
Running Out of Fuel.....................................5-17
Fuel Filter Replacement.................................5-18
Fuels in Foreign Countries.............................5-19
Filling the Tank............................................5-20
Filling a Portable Fuel Container.....................5-21
Checking Things Under the Hood....................5-22
Hood Latches...............................................5-22
Engine Oil (Caterpillar
®Diesel Engine).............5-23
Engine Oil (Gasoline Engine)..........................5-24
Engine Oil (DURAMAX
®Diesel Engine)............5-28Engine Oil (Isuzu Diesel Engine).....................5-32
Engine Oil Life System (Gasoline Engine)........5-36
Engine Oil Life System (DURAMAX
®/Isuzu
Diesel Engines).........................................5-37
Engine Oil Life System (Caterpillar
®Diesel
Engine)....................................................5-39
Engine Air Cleaner/Filter................................5-39
Automatic Transmission Fluid.........................5-43
Manual Transmission Fluid.............................5-43
Engine Coolant (Caterpillar
®Diesel Engines).....5-44
Engine Coolant (Gas and DURAMAX®/
Isuzu 7.8L L6 Engines)..............................5-44
Coolant Surge Tank Pressure Cap..................5-47
Engine Overheating.......................................5-48
Cooling System............................................5-50
Engine Fan Noise.........................................5-54
Power Steering Fluid.....................................5-54
Windshield Washer Fluid................................5-55
Brakes........................................................5-57
Battery........................................................5-66
Jump Starting...............................................5-67
Rear Axle.......................................................5-72
Rear Axle Shift Motor....................................5-73
Section 5 Service and Appearance Care
5-1