ECU CHEVROLET KODIAK 2008 Owner's Manual

{CAUTION:
If the airbag readiness light ever comes on
when you have turned off the airbag, it means
that something may be wrong with the airbag
system. The right front passenger’s airbag
could inate even though the switch is off.
If this ever happens, do not let anyone whom
the national government has identied as a
member of a passenger airbag risk group
sit in the right front passenger’s position
(for example, do not secure a rear-facing child
restraint in the right front passenger’s seat)
until you have your vehicle serviced. See
Airbag Off Switch on page 1-56andAirbag
Readiness Light on page 3-28for more on this,
including important safety information.
If the word ON or the on symbol is lit, it means that
the right front passenger’s frontal airbag is enabled
(may inflate). SeeAirbag Off Switch on page 1-56for
more on this, including important safety information.
Charging System Light
The charging system light
may be located in the
instrument panel cluster, or
with the auxiliary warning
lights in the center of
the instrument panel.
It should come on briefly when you turn on the ignition,
before the engine is running, as a check to show
that it is working.
If it stays on, or comes on while you are driving, have
your vehicle checked right away. You could have a loose
generator drive belt or some other problem.
Driving while this light is on will drain your battery. If you
must drive a short distance with the light on, turn off
your radio and other accessories. Sustained driving with
a generator failure could result in a lack of back-up
braking if the engine quits or the power steering pump
should fail.
3-30

•Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
•Top of hills: Be alert — something could be in your
lane (stalled car, accident).
•Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
Winter Driving
Here are some tips for winter driving:
•Be sure the vehicle is in good shape for winter.
•You might want to put winter emergency supplies in
your vehicle.
Include an ice scraper, a small brush or broom, a
supply of windshield washer fluid, a rag, some winter
outer clothing, a small shovel, a flashlight, a red
cloth, and reflective warning triangles. And, if you will be
driving under severe conditions, include a small bag
of sand, a piece of old carpet, or a couple of burlap bags
to help provide traction. Be sure you properly secure
these items in your vehicle.
Also seeTires on page 5-82.
Driving on Snow or Ice
Most of the time, those places where the tires meet the
road probably have good traction.
However, if there is snow or ice between the tires and
the road, you can have a very slippery situation.
You have a lot less traction, or grip, and need to be
very careful.
What is the worst time for this? Wet ice. Very cold snow
or ice can be slick and hard to drive on. But wet ice
can be even more trouble because it can offer the least
traction of all. You can get wet ice when it is about
freezing, 32°F (0°C), and freezing rain begins to fall. Try
to avoid driving on wet ice until salt and sand crews
can get there.
Whatever the condition — smooth ice, packed, blowing,
or loose snow — drive with caution.
If you have a four-wheel-drive vehicle, shift into 4HI.
SeeFour-Wheel Drive on page 2-32.
4-16

Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
And, if you do have a heavy load, spread it out.
{CAUTION:
Do not load your vehicle any heavier than
the Gross Vehicle Weight Rating (GVWR),
or either the maximum front or rear Gross
Axle Weight Rating (GAWR). If you do,
parts on your vehicle can break, and it
can change the way your vehicle handles.
These could cause you to lose control
and crash. Also, overloading can shorten
the life of your vehicle.
Using heavier suspension components to get added
durability might not change the weight ratings. Ask your
dealer to help you load your vehicle the right way.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle — like suitcases,
tools, packages, or anything else — they go as fast
as the vehicle goes. If you have to stop or turn quickly,
or if there is a crash, they keep going.
{CAUTION:
Things you put inside your vehicle can
strike and injure people in a sudden stop
or turn, or in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight
evenly.
Never stack heavier things, like
suitcases, inside the vehicle so that
some of them are above the tops of
the seats.
Do not leave an unsecured child
restraint in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down
unless you need to.
4-22

6. Repeatedly push down
on the fuel filter primer
pump with the palm
of your hand. Let the
pump return upward
between pushes.
7. Operate the priming pump until a small amount of
fuel seeps from the vent valve. When you see the
fuel, the filter is now full of fuel and the system
should be primed.
8. Close the vent valve.
9. Clean any fuel which accumulated on the fuel filter.
10. Start the engine and let it idle for a few minutes.
11. Check the filter for leaks.Priming the 7.8L DURAMAX®Diesel
Engine
If your vehicle is equipped with the 7.8L DURAMAX®
diesel engine, use the following procedure to prime the
engine:
1. Make sure there is fuel in the fuel tank.
2. Make sure the specified fuel filter is properly
installed.
3. Make sure the fuel lines are securely connected.
4. Make sure the fuel filter is cool to the touch.
5-16

Then take the hand hold and pull the hood forward.
When you tilt the hood far enough, there are cables that
will support it. When you close the hood, make sure
both latches are secured.
Engine Oil (Caterpillar®Diesel
Engine)
See your Caterpillar®Operation & Maintenance Manual
for information on oil quality and viscosities as well as
the temperature range chart.
5-23

How to Inspect the Engine Air
Cleaner/Filters (DURAMAX®7.8L and
Isuzu 6H Diesel Engine)
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned. The
air cleaner not only cleans the air; it helps to
stop ames if the engine backres. If it is not
there and the engine backres, you could be
burned. Do not drive with it off, and be careful
working on the engine with the air cleaner/
lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/lter in place when you
are driving.The engine air cleaner/filter is located in the center of
the engine compartment.
To inspect the engine air cleaner/filter, perform the
following:
1. Disconnect the air
compressor hose by
pinching the connector
ring to release the
connector lock.
2. Unclip the four clips that hold the upper housing to
the lower housing and remove the upper housing.
3. Remove the filter from the vehicle and lightly shake
the filter to release loose dust and dirt. If the filter
remains caked with dirt, a new filter is required.
4. Reinstall the upper housing and make sure that the
air compressor hose is reconnected by pushing the
connector back onto the port. Listen for the
connector to click to be sure that the air compressor
hose is securely locked and connected.
5-41

Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixture at the surge tank, but only when the
engine is cool.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight and fully seated.
Coolant Surge Tank Pressure Cap
The coolant surge tank pressure cap is located in
the engine compartment, on the driver’s side of the
vehicle.
Notice:Your vehicle’s surge tank pressure cap is
designed for use with medium-duty cooling systems
only. If the surge tank pressure cap is not tightly
installed, coolant loss and possible engine damage
may occur. Be sure the cap is properly and tightly
secured.
5-47

Relay Usage
ECU/PTO*Engine Control Unit/Power Take-Off
*Diesel 7.8 DURAMAX
®
BRK LAMPC4/C5 Brake Lamps,
C6/C7/C8 Tractor/Trailer Wiring
DRL Daytime Running Lamps
IGN-4 Ignition
CHMSL Center High Mounted Stoplamp
MRK LTS Sidemarker and Clearance Lamps
HTD/MIRR Heated Mirrors
HTR Diesel Heated Fuel
RT TRN TRLR Passenger Side Trailer Turn Signal
Blank Not Used
LT TRN TRLR Driver Side Trailer Turn Signal
Blank Not Used
Blank Not Used
Blank Not Used
Underhood Fuse Block
When a circuit goes out, the problem could be in either
the primary or secondary underhood fuse blocks.
These blocks use blade-type fuses.
Both underhood fuse blocks are located in the engine
compartment, on the passenger side of the vehicle.To access the fuse blocks, gently squeeze both sides of
the cover to unlatch the tabs at the top. Then, unsnap
both attachments at the bottom and remove the cover.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
Be sure to replace fuses with fuses of the same rating.
Do not use fuses of higher amperage than those
indicated on the fuse block.
Primary Underhood Fuse Block
5-106

Fuse Usage
RR DEFOG Rear Defogger
ENG 1 Engine 1
ENG 3 Engine 3 (L18/LF6/LF8)
PCM-B Powertrain Control Module
TCM Transmissions (LF8)
ENG 4 Engine 4 (LMM/LF6/LF8)
ENG 2 Engine 2 (L18/LMM)
HTD FUEL Heated Fuel (LMM)
BLANK Not Used
BLANK Not Used
NOTE 3 Fan Relay (LMM), Emissions (L18)
A/C COMP Air Conditioning Compressor
ABS 1 Antilock Brake System 1
ABS 2 Antilock Brake System 2
ABS 3 Antilock Brake System 3
ENGINE Engine
E/A PUMP Electronic/Automatic Pump
HORN HornFuse Usage
NOTE 2Fuel (L18/LMM), Electronic Control
Module (LF6)
NOTE 4 Electronic Control Module (LF6)
STUD A Spare
STUD B Spare
Relay Usage
NOTE 1 LMM/L18 Fuel Pump Relay
IGN B RELAY Ignition Relay
STARTER
RELAYStarter Relay
HORN RELAY Horn Relay
IGN A RELAY Ignition Relay
PTO/ECU*
RELAYPower Take-Off/Engine Control Unit
(*Diesel 7.8L LF8)
REVERSE
RELAYReverse Relay
FAN RELAY Fan Relay (LMM)
5-107

(12)= Check steering system:
•Look for damaged, loose, or missing parts. Inspect
the steering linkage relay rod and tie rod ends for
looseness or lack of lubricant. Also look for parts
showing signs of wear or lack of lubrication. Replace
parts as needed. Also check steering gear mounting
bolts, pitman arm nut, gear housing upper cover and
side cover attaching bolts, steering column mounting
bolts and cardan joint clamp bolts; tighten if
necessary. See the service manual.
•Inspect power steering hoses, tubes, and fittings for
leaks. Hoses and lines must not be twisted, kinked,
or tightly bent. Make sure clips, clamps, supporting
tubes, and hoses are in place and properly secured.
•Check steering gear for leakage around pitman shaft
and housing. If leakage is evident (lubricant oozing
out, not just oily film), leak should be corrected
immediately.
(13)= Check front and rear suspension. Look for
damaged, loose, or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as needed.
(14)= Adjust tire pressures as indicated on the
Certification or Tire Information label for optimum tire
life. SeeTires on page 5-82for further details. Check
tires for excessive or abnormal wear or damage. Also
check for damaged wheels. Replace wheels and/or tires
as needed.(15)= Check spring-to-axle U-bolts and shackle bolts
for proper torque. See the service manual for torque
sequence and specifications. When parts are replaced,
the torque must be checked and adjusted more often
during the first 6,000 miles (10 000 km). Check torque at
500 miles (800 km) and 2,000 miles (3 000 km) after
first use of parts.
(16)= Check complete exhaust system, including DPF
pressure lines, and cab areas near the exhaust system
for broken, damaged, missing, or out-of-position parts.
Also inspect for open seams, holes, loose connections, or
other conditions which could let exhaust fumes seep into
the driver compartment. Needed repairs should be made
at once. To help maintain system integrity, replace
exhaust pipes whenever a new muffler is put on.
(17)= Check all gasoline engine drive belts for cracks,
fraying, and wear. Replace as needed.
(18)= Adjust valve lash. Incorrect valve clearance will
result in increased engine noise and reduced engine
output.
(19)= With the engine off and below normal operating
temperature, check to see that the thermostatically
controlled engine cooling fan can be rotated by hand on
viscous-operated drives. Replace as needed.
(20)= Check shields and underhood insulation for
damage or looseness. Adjust or replace as needed.
6-22