instrument panel CHEVROLET KODIAK 2009 Repair Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2009, Model line: KODIAK, Model: CHEVROLET KODIAK 2009Pages: 376, PDF Size: 5.39 MB
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Engine Overheating
You will find an engine coolant temperature gage, as
well as a low coolant warning light, on your vehicle’s
instrument panel. SeeEngine Coolant Temperature
Gage on page 3-34andLow Coolant Warning Light on
page 3-35for more information.
Your vehicle also has a check gages warning light on
the instrument panel. SeeCheck Gages Warning
Light on page 3-43for more information.
If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Just turn it off and get everyone away
from the vehicle until it cools down. Wait until
there is no sign of steam or coolant before you
open the hood.
CAUTION: (Continued)
CAUTION: (Continued)
If you keep driving when your engine is overheated,
the liquids in it can catch fire. You or others could
be badly burned. Stop your engine if it overheats,
and get out of the vehicle until the engine is cool.
Notice:If the engine catches fire because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
If No Steam Is Coming From Your
Engine
An overheat warning, along with a low coolant light, can
indicate a serious problem. SeeLow Coolant Warning
Light on page 3-35for more information.
If you get an engine overheat warning with no low
coolant light, but see or hear no steam, the problem may
not be too serious. Sometimes the engine can get a
little too hot when you:
•Climb a long hill on a hot day.
•Stop after high-speed driving.
•Idle for long periods in traffic.
5-48
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If any of the soil remains, a commercial fabric cleaner
or spot lifter may be necessary. When a commercial
upholstery cleaner or spot lifter is to be used, test
a small hidden area for colorfastness first. If the locally
cleaned area gives any impression that a ring
formation may result, clean the entire surface.
After the cleaning process has been completed, a paper
towel can be used to blot excess moisture from the
fabric or carpet.
Instrument Panel, Vinyl, and Other
Plastic Surfaces
A soft cloth dampened with water may be used to
remove dust. If a more thorough cleaning is necessary,
a clean soft cloth dampened with a mild soap solution
can be used to gently remove dust and dirt. Never use
spot lifters or removers on plastic surfaces. Many
commercial cleaners and coatings that are sold to
preserve and protect soft plastic surfaces may
permanently change the appearance and feel of the
interior and are not recommended. Do not use silicone
or wax-based products, or those containing organic
solvents to clean the vehicle’s interior because they can
alter the appearance by increasing the gloss in a
non-uniform manner.Some commercial products may increase gloss on the
instrument panel. The increase in gloss may cause
annoying reflections in the windshield and even make it
difficult to see through the windshield under certain
conditions.
Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. It may severely
weaken them. In a crash, they might not be able
to provide adequate protection. Clean safety belts
only with mild soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply silicone
grease with a clean cloth. During very cold, damp
weather frequent application may be required. SeePart
C: Recommended Fluids and Lubricants on page 6-31.
5-89
Page 296 of 376

Vehicle Identification
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver side. It can be seen through the windshield
from outside the vehicle. The VIN also appears on
the Certification/Tire and Service Parts labels and the
certificates of title and registration.
Engine Identification
The eighth character in the VIN is the engine code. This
code helps identify the vehicle’s engine, specifications,
and replacement parts. See “Engine Specifications”
underCapacities and Specifications on page 5-102for
your vehicle’s engine code.
Service Parts Identification Label
This label is in a location determined by the body
manufacturer. It is very helpful if you ever need to order
parts. The label has the following information:
•Vehicle Identification Number (VIN)
•Model designation
•Paint information
•Production options and special equipment
Do not remove this label from the vehicle.
5-94
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Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens. This
protects the circuit until the current load returns to
normal or the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from
short circuits by a combination of fuses, circuit breakers,
maxi-fuses and fusible links. This greatly reduces the
chance of a fire caused by an electrical problem. There
may be a fuse taped to the wiring harness near the
hydraulic brake booster.
Instrument Panel Fuse Block
There are two instrument panel fuse blocks located
behind the instrument panel on the passenger side of
the vehicle.
Be sure to replace fuses with fuses of the same rating.
Do not use fuses of higher amperage than those
indicated on the fuse block.
5-96
Page 352 of 376

Customer Assistance and
Information
Customer Satisfaction Procedure
Your satisfaction and goodwill are important to your
dealer and to Chevrolet. Normally, any concerns with the
sales transaction or the operation of the vehicle will be
resolved by the dealer’s sales or service departments.
Sometimes, however, despite the best intentions of all
concerned, misunderstandings can occur. If your concern
has not been resolved to your satisfaction, the following
steps should be taken:
STEP ONE:Discuss your concern with a member of
dealership management. Normally, concerns can be
quickly resolved at that level. If the matter has already
been reviewed with the sales, service or parts manager,
contact the owner of the dealership or the general
manager.STEP TWO:If after contacting a member of dealership
management, it appears your concern cannot be
resolved by the dealership without further help, call the
GM Medium Duty Truck Customer Assistance Center
at 1-800-862-4389. In Canada, call GM of Canada
Customer Communication Centre in Oshawa at
1-800-263-3777 (English), or 1-800-263-7854 (French).
We encourage you to call the toll-free number in
order to give your inquiry prompt attention. Have the
following information available to give the Customer
Assistance Representative:
•Vehicle Identification Number (VIN). This is
available from the vehicle registration or title, or the
plate at the top left of the instrument panel and
visible through the windshield.
•Dealership name and location.
•Vehicle delivery date and present mileage.
When contacting Chevrolet, remember that your
concern will likely be resolved at a dealer’s facility.
That is why we suggest following Step One first.
7-2
Page 365 of 376

A
Accessories and Modifications............................ 5-3
Accessory Power Outlets.................................3-19
Adding a Snow Plow or Similar Equipment.........4-22
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-58
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-95
Air Cleaner/Filter, Engine.................................5-38
Air Conditioning..............................................3-20
Air Pressure Gage..........................................3-47
Air Suspension...............................................2-44
Air Suspension Seats........................................ 1-6
Airbag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Airbag System................................................1-48
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-58
Airbag Off Switch........................................1-55
How Does an Airbag Restrain?......................1-53
Servicing Your Airbag-Equipped Vehicle..........1-58
What Makes an Airbag Inflate?......................1-53
What Will You See After an Airbag
Inflates?..................................................1-54
When Should an Airbag Inflate?....................1-52
Where Are the Airbags?...............................1-50Antenna, Fixed Mast.......................................3-58
Antilock Brake System (ABS)............................. 4-5
Antilock Brake, System Warning Light................3-33
Antilock Brakes, Trailer System
Warning Light.............................................3-34
Appearance Care
Aluminum or Chrome-Plated Wheels..............5-92
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-93
Cleaning Exterior Lamps/Lenses....................5-90
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Finish Damage............................................5-93
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-89
Interior Cleaning..........................................5-87
Sheet Metal Damage...................................5-93
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Washing Your Vehicle...................................5-90
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Ashtray.........................................................3-19
Audio System.................................................3-48
Chime Level Adjustment...............................3-58
Fixed Mast Antenna.....................................3-58
Radio Reception..........................................3-58
Setting the Clock.........................................3-48
Theft-Deterrent Feature................................3-57
1
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Child Restraints (cont.)
Securing a Child Restraint in the Center
Rear Seat Position...................................1-42
Securing a Child Restraint in the Right
Front Seat Position...................................1-44
Where to Put the Restraint...........................1-38
Chime Level Adjustment..................................3-58
Cigarette Lighter.............................................3-19
Cleaning
Aluminum or Chrome-Plated Wheels..............5-92
Exterior Lamps/Lenses.................................5-90
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-89
Interior.......................................................5-87
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Washing Your Vehicle...................................5-90
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Climate Control System...................................3-20
Outlet Adjustment........................................3-22
Rear Heating System...................................3-23
Clock, Setting.................................................3-48
Collision Damage Repair................................... 7-6
Control of a Vehicle.......................................... 4-3Coolant
Engine.......................................................5-47
Engine Temperature Gage............................3-34
Low Warning Light.......................................3-35
Surge Tank Pressure Cap.............................5-47
Cooling System..............................................5-43
Cruise Control................................................3-10
Customer Assistance Information
Customer Assistance for Text Telephone
(TTY) Users.............................................. 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors........ 7-9
Reporting Safety Defects to the Canadian
Government.............................................. 7-9
Reporting Safety Defects to the
United States Government.......................... 7-9
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10
D
Daytime Running Lamp...................................3-15
Daytime Running Lamps Indicator Light.............3-42
Defensive Driving............................................. 4-2
3
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Diesel Engine.................................................2-26
Engine Alarm and Automatic Shutdown...........2-18
Exhaust Restrictor.......................................2-22
Fuel............................................................ 5-8
High Idle System.........................................2-20
Starting......................................................2-14
Diesel Particulate Filter....................................2-46
Diesel Particulate Filter Warning Light................3-46
Differential Lock Control, Rear Axle..................... 4-7
Differential Lock Indicator Light.........................3-41
Doing Your Own Service Work........................... 5-5
Dome Lamps .................................................3-16
Door
Locks.......................................................... 2-6
Power Door Locks......................................... 2-7
Driving
At Night.....................................................4-13
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Highway Hypnosis.......................................4-15
Hill and Mountain Roads..............................4-16
In Rain and on Wet Roads...........................4-14
Rocking Your Vehicle to Get it Out.................4-19
Tow Hooks.................................................4-20
Winter........................................................4-17
Driving for Better Fuel Economy......................... 4-2
Dual Tire Operation.........................................5-78E
EDR .............................................................7-11
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-96
Fusible Links..............................................5-95
Headlamp Wiring.........................................5-95
Instrument Panel Fuse Block.........................5-96
Power Windows and Other Power Options......5-96
Underhood Fuse Block.................................5-99
Windshield Wiper Fuses...............................5-95
Engine
Air Cleaner/Filter.........................................5-38
Alarm and Automatic Shutdown.....................2-18
Change Engine Oil Light...............................3-39
Check and Service Engine Soon Lamp...........3-36
Checks Before Operating..............................2-23
Coolant......................................................5-47
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-34
Diesel Engine Exhaust Brake........................2-26
Drive Belt Routing......................................5-110
Exhaust.....................................................2-45
Exhaust Restrictor.......................................2-22
Fan Breakage............................................... 5-6
Fan Noise..................................................5-49
High Idle System.........................................2-20
Oil ....................................5-24, 5-27, 5-28, 5-32
Oil Life System...........................5-35, 5-36, 5-38
4
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Engine (cont.)
Overheating................................................5-48
Overspeed Warning Light..............................3-40
Reduced Power Light...................................3-42
Shutdown Warning Light...............................3-40
Speed Limiter.............................................3-25
Starter Over-Crank Protection........................2-12
Starting Diesel............................................2-14
Starting the Gasoline...................................2-12
Entry Lighting.................................................3-17
Event Data Recorders.....................................7-12
Exhaust Brake Indicator Light...........................3-41
Exhaust Restrictor...........................................2-22
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-38
Filter Minder Gage..........................................3-46
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-58
Flashers, Hazard Warning.................................. 3-6
Flat Tire........................................................5-85
Fluid
Automatic Transmission................................5-42
Power Steering...........................................5-49
Windshield Washer......................................5-50
Four-Wheel Drive....................................2-30, 5-68Front Axle......................................................5-69
Front Wheel Bearings with
Oil-Filled Hubs............................................5-75
Fuel............................................................... 5-6
Additives...................................................... 5-7
Change Filter Warning Light..........................3-45
Diesel Engine Fuel........................................ 5-8
Driving for Better Economy............................. 4-2
Filling a Portable Fuel Container....................5-22
Filling the Tank...........................................5-20
Filter..........................................................5-72
Filter Replacement.......................................5-18
Fuels in Foreign Countries............................5-19
Gage .........................................................3-44
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-7
Primary Filter and Water Separator................5-73
Running Out of Fuel....................................5-17
Secondary Filter and Water
Separator/Heater......................................5-74
Very Cold Weather Operation........................5-11
Water in Fuel..............................................5-11
Water in Warning Light.................................3-45
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-96
Instrument Panel Fuse Block.........................5-96
Underhood Fuse Block.................................5-99
Windshield Wiper.........................................5-95
5
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G
Gage
Air Pressure...............................................3-47
Check Gages Warning Light..........................3-43
Engine Coolant Temperature.........................3-34
Filter Minder...............................................3-46
Fuel..........................................................3-44
Hourmeter..................................................3-47
Oil Pressure...............................................3-38
Speedometer..............................................3-25
Tachometer.................................................3-25
Transmission Temperature.............................3-40
Voltmeter Gage...........................................3-30
Gasoline
Octane........................................................ 5-6
Specifications............................................... 5-7
Gasoline Engine, Starting.................................2-12
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Headlamp Wiring............................................5-95
Headlamps
Bulb Replacement.......................................5-71
Daytime Running Lamp................................3-15
Exterior Lamps............................................3-14
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-14Heater...........................................................3-20
Engine Coolant...........................................2-25
High Idle System............................................2-20
Highbeam On Light.........................................3-42
Highway Hypnosis...........................................4-15
Hill and Mountain Roads..................................4-16
Hood
Checking Things Under................................5-22
Latches......................................................5-23
Horn ............................................................... 3-6
Hourmeter Gage.............................................3-47
How to Wear Safety Belts Properly...................1-16
I
Ignition Positions.............................................2-11
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-77
Instrument Panel
Brightness..................................................3-16
Cluster.......................................................3-24
Overview..................................................... 3-4
Switchbank.................................................3-18
J
Jump Starting.................................................5-62
6