engine CHEVROLET LOW CAB FORWARD 2018 Repair Manual

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
134 Driving and Operating
SeeEngine Coolant 0231.
See Washer Fluid 0241.
See Battery 0247.
When Ice Prevents You from
Putting Your Key in the Door
or Opening the Door
If you try to force the key into the
door, you could bend it. And if you
try to pull the door open with undue
force, the rubber seal around the
door could come unstuck or become
damaged. Use warm water to melt
the ice, then quickly wipe it away
and open the door.
If the wipers, electric door mirrors,
or power windows freeze up, also
use warm water to melt the ice and
then operate the system. Otherwise,
you could damage the mechanism
and drain the battery. After that,
wipe the water away.
Before Driving in Cold Regions
Getting In and Out of the Vehicle
The step can get icy in cold regions.
Be careful not to slip when getting in
and out of the vehicle. Before Sitting in the Driver
’s Seat
Remove snow and ice from your
shoes when getting into the vehicle.
If you try to drive with snow on your
shoes, your shoes would slip on the
pedals and you would not be able to
press the pedals properly, meaning
that your driving would be
inconsistent. Also, the cabin could
become more humid, causing the
glass to fog up.
Check Fuel Level
Fuel consumption increases when
tire chains are used. Determine how
much fuel you need to reach your
destination and fill up the tank in
advance. Refer to Fuel for Diesel
Engines 0206.
Removing Snow from Glass
and Underbody
Do not use a sharp implement to
remove snow. Sharp edges could
damage rubber parts.
To maintain an adequate field of
view, use a plastic scraper to
remove snow and frost from the
glass surfaces. By using a plastic
scraper, you can remove the snow and frost without scratching the
glass. At this time, check whether
the wiper blades are frozen onto the
glass.
Also, look under the vehicle and
remove any lumps of ice that are
stuck to the underbody. Be careful
not to damage components.
Driving on Snowy or Frozen
Roads
On slippery roads, never accelerate
rapidly, brake hard, decelerate
rapidly or make sharp turns of the
steering wheel.
There is a risk of reduced grip
between the tires and road surface
and of increased braking distances.
The danger of icy road surfaces is
particularly great on bridges, in
shady places and where there are
puddles.
Keep your speed down and be sure
to use tire chains or winter tires on
snowy or frozen road surfaces.
Use engine brakes together with the
foot brakes to decelerate. Using the
exhaust brake on a slippery road
surface could cause the tires to slip.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Driving and Operating 135
Pay Attention to the Way the
Steering Wheel Turns and Feels
On snowy roads, water and snow
splashed up by the tires can freeze
and accumulate inside the fenders,
making the steering wheel hard to
turn. From time to time, get out of
the vehicle and remove any
accumulated snow.
Check the Brakes from Time
to Time
When the vehicle is driven or
parked on a snowy surface, ice can
form on the brakes, decreasing their
effectiveness. From time to time
while you are driving, press the
brake pedal lightly and check the
effectiveness of the brakes. Pay
attention to vehicles both ahead of
and behind you when checking the
brakes in this way.
Also, check the effectiveness of the
brakes as soon as possible when
starting to drive the vehicle after it
has been parked. If the brakes do
not work well, drive slowly and
gently press the brake pedal several
times until the brakes dry out and
start working normally.Parking in Cold Regions
When snow collects around the
wheels and the lights, try to remove
it before night falls.
Do not apply the parking brake in
extremely cold weather, such as in
temperatures or at below 0 °C
(32 °F). If you leave the parking
brake applied, the wires and brake
shoes could freeze up, making it
impossible for you to release the
parking brake. Be sure to park the
vehicle in gear.
Be sure to put chocks against the
tires.
Whenever possible, park in a
garage to help prevent parts from
freezing up and to help make the
engine easy to start.
{Warning
If you park in a place where there
is a lot of snowfall, snow
accumulating around the vehicle
could limit ventilation. Running
the engine with the vehicle in(Continued)
Warning (Continued)
these conditions could cause
exhaust gases to enter the cabin,
resulting in carbon monoxide
poisoning. Take preventive action
by, for example, clearing the snow
around the vehicle.
You and others could be seriously
injured.
Do not park under trees or under
the eaves of a building. Chunks of
ice could fall on the vehicle if you
park in such a place.
Cleaning the Vehicle after
Driving on Snowy Roads
. The vehicle speed sensors are
fitted on the wheels. When
removing snow, ice, and other
incrustation, take great care not
to damage the components.
. Do not use a sharp implement to
remove snow. Sharp edges
could damage rubber parts.
Refer to Antilock Brake System
(ABS) 0196.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
136 Driving and Operating
Remove snow that has stuck to the
inside of the fenders and to the
brake hoses. Otherwise, it may
damage components. After driving
on a salted road, wash the
underside of the vehicle as soon as
possible to prevent the salt from
causing rust. Spraying water under
high pressure is an effective way to
get the salt off.
After washing the vehicle, wipe the
door openings dry.
If the Vehicle Is Stuck
When Driving on Bad Roads
Freeing the Vehicle from Sand,
Mud, Snow, and Ice
If your vehicle gets stuck in sand,
mud, snow or ice, move the selector
lever from "Second" to "Reverse".
Apply a light pressure to the
accelerator pedal while the
transmission is in gear. Remove
your foot from the accelerator and
press the brake pedal while shifting.
Do not race the engine. For best
traction, avoid spinning the wheels.
When you cannot avoid drivingthrough deep mud, using tire chains
is an effective way to avoid getting
stuck.
Do not allow wheels to spin freely in
mud, sand, snow, ice or other poor
road conditions. This free spinning
will damage the rear axle. Even
vehicles equipped with LSD (Limited
Slip Differential) have traction
limitations. If your vehicle gets stuck
and it is difficult to extricate,
immediately stop driving and have
the vehicle towed. Spinning wheels
for an extended period of time may
cause abnormal noises or
malfunction to LSD.
Do not spin wheels faster than
32 km/h (20 MPH). Damage may
result from excessive wheel
spinning, including tire, transmission
and/or rear axle malfunction.
When driving in sand or mud, avoid
hard braking, sudden acceleration
and sharp turns of the steering
wheel. Such actions could get the
vehicle stuck and make it difficult to
extricate.
After driving through deep mud: any
mud stuck to the vehicle can harm
the steering, brakes and powertrain.
Wash the vehicle and remove all
mud and other incrustation.
The vehicle speed sensors are fitted
on the wheels. When removing mud
and other incrustation, take great
care not to damage the
components.
Do not use a sharp implement to
remove mud. Sharp edges could
damage rubber parts.
Refer to
Antilock Brake System
(ABS) 0196 andExterior Care
0 293.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
138 Driving and Operating
SymptomCauseCorrective Action Reference
Engine does not
start Starter does not
turn over, or weak Discharged batteries Recharge or replace See
Battery0247
Battery terminals
detached, loose,
or corroded After repairing corroded
section, connect the
terminals firmly
-
Starter ground wire
terminal detached,
loose, or corroded After repairing corroded
section, connect the
terminals firmly
-
Engine oil viscosity
too high Change to an oil with
proper viscositySee
Engine Oil
0 223
Starter or electrical
system is faulty
4-

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Driving and Operating 139
SymptomCauseCorrective Action Reference
Engine does not
start Starter turns over No fuel
Make sure there are no
fuel leaks, and then
add fuel-
Air in the fuel system Bleed fuel system See
Running Out
of Fuel 0212
Fuel filter clogged
4-
Fuel is frozen Warm fuel pipe with hot
water or wait until it gets
warmer
-
Common rail system is
faulty
4-
Preheating system is
faulty
4-
Engine starts, but immediately stops Idling speed too low
4-
Fuel filter is clogged
4-
Air cleaner is clogged
4-
Common rail system is
faulty
4-
Fuel system is faulty
4-

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
140 Driving and Operating
SymptomCauseCorrective Action Reference
Unsteady engine speed There is water or air in
the fuel system
Drain water from fuel
filter or bleed the systemSee
Running Out
of Fuel 0212 or
Water in Fuel
0 209
Fuel system is faulty
4-
White exhaust smoke Engine not sufficiently
warming up
Allow the engine to
warm up
-
Too much engine oil Correct the oil level See
Engine Oil
0 223
Engine Control system
faulty
4-
Fuel system faulty
4-
Exhaust injector
4-
Continuous idling for a
long period (more than
two hours) With the vehicle
stationary in a place
where it will not obstruct
traffic, hold down the
accelerator pedal and
check that white smoke
is not emitted
-

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Driving and Operating 141
SymptomCauseCorrective Action Reference
Black exhaust smoke Engine Control system
faulty
4-
The air cleaner clogged
4-
Fuel system faulty
4-
Exhaust system clogged
4-
Exhaust injector
4-
Diesel particulate filter
(DPF) faulty
4-
Engine is overheating No engine coolant Add engine coolant
See
Engine
Coolant 0231
Front of radiator is
clogged with dirt Wash clean with tap
waterSee
Exterior Care
0 293
Radiator cap not
sufficiently tightened Make sure it is firmly
tightened or replace the
radiator cap
-
Fan belt loose Adjust the tension or
replace the beltSee
Engine Drive
Belt Routing 0341
Engine coolant dirty
4-
Fan clutch is faulty
4-
Radiator cap dirty or
faulty Clean or replace -

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
142 Driving and Operating
SymptomCauseCorrective Action Reference
Oil pressure is low Improper engine oil
viscosity
Change to an oil with
proper viscositySee
Engine Oil
0 223
Engine oil level too low Add engine oil See
Engine Oil
0 223
Engine inner
components are faulty
4-
Meter, indicator/warning
lights or switches faulty
4-
Not enough engine power Parking brake not fully
released
Make sure it is fully
released
-
Brake dragging
4-
Air cleaner clogged
4-
Fuel filter clogged
4-
Engine control system
faulty
4-
Common rail system
faulty
4-
Engine faulty
4-
DPF clogged
4-

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
146 Driving and Operating
Emergencies (Disabled
Vehicle)
When the Vehicle
Breaks Down
When the Vehicle Stops While
Driving
The brake booster will no longer
operate and brake effectiveness will
be reduced. If the engine cannot be
started, promptly have the vehicle
inspected and repaired.
If the engine stopped because the
vehicle ran out of fuel while driving,
refueling alone will not be enough to
restart the engine. Bleed the fuel
system after refueling the vehicle.
When the Fuel Tank is Empty
SeeRunning Out of Fuel 0212.
When the Engine Stalls and
Cannot Be Restarted
Move the selector lever to the "N"
position and push the vehicle to a
safe place.
{Warning
Vehicle operations will change, so
stop the vehicle in a safe place
with the following in mind.
The power steering system will
not work so the steering wheel
will be hard to turn. It will require
more strength than during normal
operation.
As the brake booster will no
longer be functional, brake
effectiveness will be greatly
reduced. Be sure to apply more
pressure than usual to the brake
pedal.
If the power assist steering
system goes out because the
engine has stopped or the assist
system has malfunctioned, the
vehicle can still be steered.
However, much greater effort is
needed, especially in sharp turns
or at low speeds.
You and others could be seriously
injured. When the Vehicle Breaks Down
During Driving
1. Use the hazard warning flasher any time to warn other drivers,
day or night, and pull the
vehicle immediately over to a
safe place that does not
impede traffic (shoulder). Place
triangle reflectors to alert other
traffic to the presence of your
vehicle.
2. If the vehicle can be exited safely, have the other
passengers get out and wait in
a safe place.
3. If the vehicle can be exited safely, walk to a safe place and
take appropriate measures by
using the closest
telephone, etc.
See Hazard Warning Flashers 094.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Driving and Operating 147
If There is a Fuel Leak
{Danger
Leaking fuel from the vehicle is
dangerous due to possible
combustion or explosion. Stop the
engine immediately.
You and others could be seriously
injured or killed.
Starting and
Operating
New Vehicle Break-In
Good vehicle care begins with
proper break-in. While every new
vehicle goes through rigid factory
and dealer inspection and tests
before delivery, the care you give
your vehicle during the initial
break-in period can pay off in longer
life, better performance and more
economical operation.
It is therefore always recommended
that during the initial 1 000 km
(600 mile) break-in period, the
following few simple precautions are
carefully observed.
Follow the recommendations listed
below:
.Warm up the engine by driving
easily for the first few minutes
before placing it under load.
. Do not drive for extended
periods at any one constant
speed, either fast or slow, during
the first 800 km (500 miles). .
Use the correct gear to maintain
the desired road speed without
lugging the engine.
. Avoid racing the engine,
full-throttle starts and aggressive
application of brakes when
stopping.
. Keep tires properly inflated for
the load carried.
. Check lubricant levels in the
engine and transmission weekly.
. Keep speeds below 80 km/h
(50 MPH) for the first 800 km
(500 miles).
. Use the lowest gear ratio
available when starting a loaded
vehicle and when climbing
slopes to avoid lugging the
engine.
. It is recommended that the
engine speed is restricted to
2,300 r/min.
Mechanical Driveshaft Brake
Burnish Procedure
It is recommended that the
driveshaft mounted parking brake
be burnished as part of the new