alarm CHEVROLET LOW CAB FORWARD 2019 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 79
Wait-to-Start Light
This light comes on when the
engine control switch is turned to
the ON position and goes out when
preheating is complete.
SeeStarting and Stopping the
Vehicle 0168.
Engine Oil Pressure Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started. This light comes on when the
engine oil pressure has fallen below
the normal level while the engine is
running or the oil pressure across
the oil filter rises above the normal
level while the engine is running.
If the warning light comes on while
driving, immediately pull off to a
safe place and stop the engine.
Check the oil level in the engine
crankcase. If the oil level is normal,
restrictions are in the oil filter or
within the lubricating system. Have
the vehicle inspected at your dealer.
Do not run the engine with this light
on. It could damage the engine.
When this light comes on while
driving, a warning tone also sounds.
The oil level varies while the engine
is running right after it has stopped
or if the vehicle is on uneven
ground. As a result, the red engine
oil pressure warning light may
light up.
When checking the oil level, press
the engine oil level check switch on
level ground while the engine is
cool. The red engine oil pressurewarning light in combination with the
green engine oil level indicator light
can indicate if the engine oil level is
OK or low.
While driving, this light will also
activate the engine alarm and
automatic shutdown system.
See
Engine Oil Level Indicator Light
0 79 and Engine Oil 0245.
Engine Oil Level Indicator
Light
When the engine oil level check
switch is pushed with the engine
control switch in LOCK, the green
engine oil level indicator light will
come on if the engine oil level
is OK.
See Engine Oil Pressure Light 079
and Engine Oil 0245.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
80 Instruments and Controls
Diesel Exhaust Fluid
(DEF) Warning Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and go off
when the engine has started.
This light comes on as a warning
related to the selective catalytic
reduction (SCR) system. If this light
comes on, check the DEF gauge.
Add DEF if necessary. If DEF level
is OK, have your vehicle serviced
by your dealer.
Also seeDiesel Exhaust Fluid
0 189.
Engine Shutdown
Warning Light
The Engine Shutdown Warning light
comes on briefly when the engine
control switch is turned to the ON
position, as a check to show the
light is working. The light turns off
when the engine is started.
This light will come on when the
engine alarm and automatic
shutdown system is active. See
Engine Alarm and Automatic
Shutdown 0173.
Idle Shutdown Light
This light comes on briefly when the
engine control switch is in the ON
position and then should go out
when the engine has started.
Idle stop is a dealer programmable
function which will automatically turn
off the engine, at idle, when specific
programmed conditions are met.
See your dealer for details.
This light comes on as an alert that
programmed conditions have been
met and the engine is about to shut
down. This light stays on after the
engine has stopped. See Idle
Shutdown 0174.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
86 Instruments and Controls
Vehicle speed will be severely
limited when the DEF tank is empty.
Be sure to add DEF in advance of
the empty status. SeeDiesel
Exhaust Fluid 0189.Vehicle Messages
The Driver Information Center (DIC)
will display warnings, messages,
and other operation-related
information to alert of system
failures or other necessary checks
that should be performed. Use the
DIC selector to choose the desired
screen page or function.
Engine Overheat Warning
Light
OVERHEAT
This message displays and a
warning light appears when the
engine has overheated and the
engine coolant temperature gauge
needle reaches the red zone. At the
same time a buzzer sounds.
Immediately pull off to a safe place
to take the necessary actions and
check the vehicle. Do not shut down
an overheating engine immediately.
Otherwise, the engine may seize
up. Take appropriate actions for
engine overheating. This light will also activate the
engine alarm and automatic
shutdown system, if equipped.
See
Engine Alarm and Automatic
Shutdown 0173, Engine
Overheating 0259, Engine Coolant
0 253, and Engine Coolant
Temperature Gauge 072.
{Warning
When the engine coolant is still
hot, do not remove the radiator
cap. Hot vapor will come out and
you may be scalded. Add engine
coolant only when the engine
coolant temperature has dropped.
If this light comes on and stays on
while you are driving, your engine
coolant might have overheated
and your engine may be too hot.
You should pull off the road, stop
your vehicle and take appropriate
actions for engine overheating.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 87
Low Coolant Warning Light
LOW COOLANT
If this message and light come on,
the system is low on engine coolant
and the engine may overheat.
A warning tone also sounds. If this
light comes on while driving, stop
the vehicle immediately and check
the cooling system for leaks. See
Engine Coolant0253 and have the
vehicle serviced by your dealer. This
light will also activate the engine
alarm and automatic shutdown
system.
See Engine Alarm and Automatic
Shutdown 0173 andEngine
Shutdown Warning Light 080.
Water Separator (Fuel Filter)
Warning Light
WATER SEPARATOR
This message displays and a
warning light appears when the
level in the water separator on the
fuel line is beyond the specified
level. Drain water following the
instructions in the Water in Fuel section and make sure the warning
light goes out. See
Water in Fuel
0 231.
If you continue driving with the
message displayed, the fuel
injection system may fail. See Water
in Fuel 0231.
Air Cleaner Light
CHECK AIR FILTER
This message displays and a
warning light appears when the next
air cleaner element service interval
is near or has already been
reached.
Replace the air cleaner element.
See Engine Air Cleaner/Filter 0253.
Low Fuel Warning Light
LOW FUEL
This message displays and a
warning light appears when the fuel
level in the tank becomes too low
while the engine is running. Add fuel
at the earliest possible time. If the
vehicle runs out of fuel, air bleeding
procedure must be performed. See
Fuel for Diesel Engines 0227,
Fuel Gauge 071, and Running Out
of Fuel 0233.
Regeneration Required
Warning Light
REGEN. REQUIRED
This light (amber) comes on when
Running regeneration or Switch
regeneration is required. When this
light comes on, perform DPF
regeneration soon. If the engine
continues to run without performing
DPF regeneration, this light will
change color from amber to red.
If this light turns red, perform DPF
regeneration immediately. If you do
not perform DPF regeneration, the
check engine malfunction indicator
light and reduced engine power
indicator light will come on,
imposing performance restriction on
the vehicle. If this happens, the
vehicle must be serviced at your
dealer. See Diesel Particulate Filter
0 180.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Instruments and Controls 91
Hour Meter
HOUR METER
This message and light indicate how
many hours the engine has been
run. The figure(s) on the left side of
the decimal point indicate hours
while the figure on the right side
indicates 1/10 of an hour.
Warning Buzzers
A warning buzzer may not sound if
there is a problem with the buzzer
system. If this occurs, the system
needs to be inspected. See your
dealer.
A warning buzzer sounds under the
following conditions:
.Driver seat belt not buckled —
continuous beep. See Seat Belt
Reminders 072.
. Brake booster —continuous
beep. See Brake System
Warning Light (Parking Brake
Light) 074.
. Engine overheat —
continuous beep .
Low engine coolant —beep
. Engine alarm and automatic
shutdown —beep
. Diesel particulate filter (DPF)
switch regeneration —three
short beeps or three long beeps
. Selective catalytic reduction
(SCR) system —one short
beep, three short beeps, nine
quick beeps, continuous beep
See Diesel Exhaust Fluid 0189 and
Engine Alarm and Automatic
Shutdown 0173.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
138 Driving and Operating
Driving and
Operating
Driving Information
Driver Behavior . . . . . . . . . . . . . . . 139
Distracted Driving . . . . . . . . . . . . 139
Control of a Vehicle . . . . . . . . . . . 139
Braking . . . . . . . . . . . . . . . . . . . . . . . 143
Steering . . . . . . . . . . . . . . . . . . . . . . 149
Driving on Wet Roads . . . . . . . . 149
Hill and Mountain Roads . . . . . 150
Winter Driving . . . . . . . . . . . . . . . . 151
If the Vehicle Is Stuck . . . . . . . . 153
Emergencies(Troubleshooting) . . . . . . . . . . . 154
Emergencies (Disabled Vehicle) . . . . . . . . . . . . . . . . . . . . . 164
Starting and Operating
New Vehicle Break-In . . . . . . . . . 165
Pedals . . . . . . . . . . . . . . . . . . . . . . . . 166
Ignition Positions . . . . . . . . . . . . . 166
Starting and Stopping theVehicle . . . . . . . . . . . . . . . . . . . . . . 168
Operating Temperature . . . . . . . 171
Winter Cover . . . . . . . . . . . . . . . . . 172
Engine Heater . . . . . . . . . . . . . . . . 172 Engine Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 173
Idle Shutdown . . . . . . . . . . . . . . . . 174
High Idle System . . . . . . . . . . . . . 174
Engine Checks Before Operating . . . . . . . . . . . . . . . . . . . 175
Parking over Things That Burn . . . . . . . . . . . . . . . . . . . 176
Engine Exhaust
Engine Exhaust . . . . . . . . . . . . . . 177
Running the Vehicle WhileParked . . . . . . . . . . . . . . . . . . . . . . 179
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . 180
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . 189
Automatic Transmission
Automatic Transmission . . . . . . 205
Selector Lever . . . . . . . . . . . . . . . . 214
Overdrive Off . . . . . . . . . . . . . . . . . 215
Brakes
Antilock BrakeSystem (ABS) . . . . . . . . . . . . . . . 216
Parking Brake . . . . . . . . . . . . . . . . 220
Exhaust Brake . . . . . . . . . . . . . . . . 222
Cruise Control
Cruise Control . . . . . . . . . . . . . . . . 223
Fuel
Fuel for Diesel Engines . . . . . . . 227
Biodiesel . . . . . . . . . . . . . . . . . . . . . 228
Cold Weather Operation . . . . . . 230
Water in Fuel . . . . . . . . . . . . . . . . . 231
Running Out of Fuel . . . . . . . . . . 233
Filling the Tank . . . . . . . . . . . . . . . 235
Conversions and Add-Ons
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . 236
Power Take-Off (PTO) . . . . . . . . 237

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Driving and Operating 167
Caution
After starting the engine, do not
turn the engine control switch to
the START position. Otherwise,
the starter motor may be
damaged.
Using electrical devices such as
the audio system for an extended
time period with the engine
stopped can completely discharge
the battery.
The starting circuit, engine alarm
circuits and accessory circuits are
all controlled by the engine control
switch.
1 LOCK : Lock is in the position
fully counterclockwise. In this
position, the key can be inserted or
removed. To place the engine control switch in the LOCK position,
press and hold the key in the ACC
position and then turn it to the
LOCK position. If you will leave the
vehicle, remove the key and turn the
steering wheel until it locks. The
steering wheel will be locked to help
prevent theft.
2 ACC :
Accessory is in the first
position clockwise. In this position,
the audio and other accessories can
be used with the engine stopped.
3 ON : This ON position is in the
second position clockwise. The key
stays in this position while the
engine is running. Engine control,
warning circuits, gauge circuits, and
accessory circuits are energized.
The engine cylinder heaters or glow
plugs are also turned on when the
switch is in the ON position. The
wait-to-start light will come on and
stay on until the glow plugs are
heated enough. When this light
goes off, turn the switch to the
START position.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Driving and Operating 173
The engine block and oil pan
heaters are designed to warm the
block and oil pan areas that will let
the engine run faster. To use the
heaters:1. On single cab vehicles, tilt the cab.
2. Unwrap the electrical cord and remove the protective cap.
3. Plug the cord into any three-prong 110 volt outlet
(normal household current).
It may require several hours to
sufficiently heat the engine.
Outside temperature, oil
viscosity, etc., will affect how
long the block and oil pan
heater should remain plugged
in. Contact your dealer for the
conditions in your area.
4. After using the heater(s), be sure to restore the cord
properly, to help keep it away
from moving engine parts. If the cord is too short, use a heavy
duty, three-prong extension cord. Do
not use an extension cord such as
you would use for a lamp, because
the cord may overheat.
The engine should go through a
warm-up period to warm up the
engine oil before placing engine
under load. This will ensure proper
lubrication of the engine. See
Cab
Tilting 0243.
Engine Alarm and
Automatic Shutdown
If the system senses any of the
following conditions: high engine
temperature, low engine oil pressure
or low engine coolant, the
corresponding warning light and
engine alarm (shutdown) warning
light will come on. If the engine
alarm (shutdown) warning light
comes on, you will also hear a tone
alarm.
If your vehicle has the engine
shutdown feature, your engine will
shut down in 30 seconds.
Pull safely off the road and shut off
the engine. Do not start it until the
cause of the problem is known, and
the problem is fixed. However, if the
engine shuts down when you are
still in traffic, you can restart the
engine and get another 30 seconds
of operation. Do this only if you
have to, since there is a problem
that can harm the engine if it is not
fixed. See Engine Shutdown
Warning Light 080.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
346 Service and Maintenance
Additional
Maintenance and Care
Owner Safety and Routine
Maintenance
Listed below are vehicle checks
which should be made periodically
by either the owner or a qualified
technician to ensure proper
performance and safety of your
vehicle. Take any problems promptly
to a technician for service advice.
For your safety and that of others,
any of the safety-related
components that may have been
damaged in a crash should be
checked and necessary repairs
performed before operating your
vehicle.
At the minimum, these routine
checks should be made every
6 months or 16,000 km
(10,000 miles), whichever comes
first. Whenever repairs are
necessary, have them completed
before operating the vehicle.A: Parking Brake :
Park on a fairly
steep hill and hold the vehicle with
the parking brake only. This checks
holding ability.
Before checking item (B) below, be
sure to have enough room around
the vehicle. Then firmly apply both
the parking brake see Parking
Brake 0220 and the regular brakes.
Do not use the accelerator pedal.
If the engine starts, be ready to turn
off the engine control switch at
once. Take these precautions
because the vehicle could move
without warning and possibly cause
injury or property damage.
B: Starter Safety Switch : Check
by trying to start the engine in each
gear. The starter should crank only
at selector position "P" or "N".
C: Transmission Shift Indicator :
Check that the indicator points to
the gear chosen.
D: Steering : Be alert for any
changes in steering action. An
inspection or service is needed
when: the steering wheel is harder to turn or has too much free play,
or when there are strange sounds
when turning or parking.
E: Wheel Alignment, Balance, and
Tires :
Check tires for abnormal
wear or damage. Also, check for
damaged wheels. A pull right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds may mean a wheel
balancing is needed. Check tire
pressure when the tires are "cold,"
at least monthly, and whenever the
vehicle is serviced.
Check the pressure more often if
daily checks show it's needed.
(Refer to "Recommended Daily
(Pre-operation) Inspections" under
Owner Checks and Services 0340).
Change tire pressure as needed
when changing loads.
F: Brakes : Be alert to illumination
of the brake system warning light or
brake low vacuum warning light
(4500HD, 4500XD models) or the
tone alarm, or changes in braking
action, such as repeated pulling to

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Index 375
DevicesAuxiliary . . . . . . . . . . . . . . . . . . . . . . .117
Diesel Engine Engine Alarm andAutomatic Shutdown . . . . . . . . 173
Diesel Exhaust Fluid . . . . . . . . 24, 189
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 72
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . 80
Diesel Particulate Filter . . . . . . . . . 180
Distracted Driving . . . . . . . . . . . . . . . 139
Dome Lamps . . . . . . . . . . . . . . . . . . . . 96
Door
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Locks . . . . . . . . . . . . . . . . . . . . 33
Drive Belt Routing, Engine . . . . . . 363
Driver Behavior . . . . . . . . . . . . . . . . . 139
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . . . 82
Driving
Emergencies . . . . . . . . . . . . 154, 164
For Better Fuel Economy . . . . . . . 24
Hill and Mountain Roads . . . . . . 150
If the Vehicle is Stuck . . . . . . . . . 153
Wet Roads . . . . . . . . . . . . . . . . . . . 149
Winter . . . . . . . . . . . . . . . . . . . . . . . . 151E
Electrical Equipment,Add-On . . . . . . . . . . . . . . . . . . . . . . . 236
Electrical System Overload . . . . . . . . . . . . . . . . . . . . . 287
Emergencies . . . . . . . . . . . . . . 154, 164
Engine Air Cleaner/Filter . . . . . . . . . . . . . 253
Alarm and AutomaticShutdown . . . . . . . . . . . . . . . . . . . 173
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 73
Checks Before Operating . . . . . 175
Compartment Overview . . . . . . . 244
Coolant . . . . . . . . . . . . . . . . . . . . . . . 253
Coolant Temperature Gauge . . . . 72
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 245
Drive Belt Routing . . . . . . . . . . . . 363
Exhaust . . . . . . . . . . . . . . . . . . . . . . 177
Heater . . . . . . . . . . . . . . . . . . . . . . . . 172
High Idle System . . . . . . . . . . . . . 174
Oil Pressure Light . . . . . . . . . . . . . . 79
Overheating . . . . . . . . . . . . . . . . . . 259
Reduced Power Light . . . . . . . . . . . 81
Running While Parked . . . . . . . . 179
Shutdown Warning Light . . . . . . . . 80
Engine Oil Level Indicator Light . . . . . . . . . . . . 79 Engines
Diesel Fuel . . . . . . . . . . . . . . . . . . . 227
Exhaust Brake . . . . . . . . . . . . . . . . . . 222
Exhaust Brake Light . . . . . . . . . . . . . 77
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 189
Extender, Seat Belt . . . . . . . . . . . . . . 49
Exterior Lamp Controls . . . . . . . . . . 92
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Filter, Engine Air Cleaner . . . . . . . . . . . 253
Fixed Mast Antenna . . . . . . . . . . . . 102
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 93
Flashers, Hazard Warning . . . . . . . 94
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 310
Fluid Automatic Transmission . . . . . . 251
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 268
Diesel Exhaust . . . . . . . . . . . . . . . . . 24
Power Steering . . . . . . . . . . . . . . . 262
Washer . . . . . . . . . . . . . . . . . . . . . . . 262
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 370
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 38