stop start CHEVROLET LOW CAB FORWARD 2020 Service Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 237
The engine oil level must be kept at
the right level to help assure proper
lubrication of your vehicle's engine.
It is the owner's responsibility to
check the oil level at regular
intervals (such as every fuel stop),
according to the following
instructions. Park the vehicle on a
level surface and check the engine
oil level before starting or at least
30 minutes after turning off the
engine.
1. Remove the oil dipstick (2) andwipe off any oil on the oil
dipstick.
2. Reinsert the oil dipstick fullyand then gently remove it.
The oil is at the correct level if
the oil level is between the
"FULL" and "MIN" marks.
3. If the oil level is too low, add oil to the "FULL" mark.
4. Reinstall the oil dipstick into position after checking the oil
level.
Any oil level above the "FULL" mark
on the oil dipstick may cause engine
malfunctions. The oil level cannot be checked
correctly when the engine is
running.
If the engine has been running, wait
at least 30 minutes before checking.
Adding the Engine Oil
When the engine oil level is near or
below the "MIN" mark on the oil
dipstick, remove the oil filler cap (1)
and add the oil. Remove the oil
dipstick (2) at this time. Use only the
specified engine oil.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 251
4. If no steam or engine coolantcan be seen or heard from the
engine compartment:
.Tilt the cab or open the
engine access cover.
‐If the engine coolant is
boiling, wait until it stops
before proceeding.
‐ Look at the see-through
reserve tank. The
engine coolant level
should be between the
"MAX" and "MIN" lines
on the reserve tank.
‐ If necessary, pour
engine coolant (See
Engine Coolant 0243
for the proper coolant
and water mixture) into
the reserve tank only,
not directly into the
radiator. Also, do not
check engine coolant
level at the radiator.
. Make sure the fan belts are
not broken, or off the
pulleys, and that the fan
turns when the engine is started. Make sure the fan
blade and pulleys are not
broken.
. Check the radiator hoses
and connections, heater
hoses and connections,
radiator, water pump, EGR
cooler, and SCR system
and hoses for leakage.
If you do not find a leak or
other problem, carefully add
engine coolant to the
reserve tank.
If the engine coolant level in
the reserve tank is at the
correct level but there is still
an indication on the
instrument panel of an
overheat condition:
You must let the engine
cool first. You may then add
engine coolant directly to
the radiator. See “Adding
Engine Coolant” under
Engine Coolant 0243.
5. Inspect to see if there is any dirt, etc. attached to the front
surface of the radiator. Also, inspect to see if there is
anything blocking the core.
If there is anything attached,
clean and remove it.
6. After the inspection, regardless of the vehicle condition, please
contact the nearest dealer.
Once the engine coolant
temperature gauge no longer
signals an overheat condition, you
can resume driving at a reduced
speed. Return to normal driving
after about 10 minutes if the gauge
pointer does not again show an
overheat condition.
When tap water only has been used
for engine coolant in an emergency,
change the engine coolant as soon
as possible.
Engine damage may be caused if
an overheating engine is suddenly
refilled with water. Instead, refill
slowly.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
254 Vehicle Care
Follow the recommendations for
brake checks in the Maintenance
Schedule.
GM replacement brake lining
material is recommended for this
vehicle to maintain the balance
between front and rear brake
performance. GM replacement
brake parts have been carefully
selected to provide the proper brake
balance for purposes of both
stopping distance and controllability
over the full range of operating
conditions. Installation of front or
rear brake lining material with
performance different from that of
the replacement parts
recommended for this vehicle can
change the intended brake balance
of this vehicle.
Checking the Brake Electric
Vacuum Pump (4500HD/
4500XD Series)
1. Turn the engine control switchto the "ON" position (do not
start the engine), and press the
brake pedal several times. 2. Check for the noisy sound of
the electric vacuum pump
inside the instrument panel at
the same time as vacuum
warning buzzer sound, and
check that the brake low
vacuum warning light
comes on.
3. Then, start the engine. The main vacuum pump driven by
the engine will start running.
If the electric vacuum pump
operation (noisy sound) and
the vacuum warning buzzer
stop, and the brake low
vacuum warning light goes off
thereafter, the operation is
normal.
4. If you cannot hear the noisy sound or the noisy sound stays
on all the time, have the
vehicle inspected by the
nearest dealer immediately.Hydraulic Brake Booster (HBB)
The 5500HD, 5500XD models are
equipped with an HBB system. HBB
is a brake booster device that utilizes hydraulic pressure from the
HBB pump integral with the power
steering pump.
If the brake booster warning light
comes on or a warning buzzer
continues to sound, there may be a
problem with the HBB.
If this warning light comes on while
driving, immediately stop your
vehicle at a safe place well clear of
traffic and promptly contact the
nearest dealer for inspection.
Hydraulic brake booster (HBB)
characteristics
In the 5500HD, 5500XD models, an
unusual sound from under the
instrument panel may be heard from
the hydraulic system while brakes
are used. It does not mean trouble.
It is not a sign of malfunction.
If you pump the brakes with the
engine off, a squeaking sound can
be heard. This comes from the
auxiliary accumulator. It is not a
malfunction. With the engine
running, a similar sound can be
heard during sudden braking.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 301
Jump Starting
Jump Starting - North
America
When the Battery is
Discharged
Use a jumper cable (sold
separately) and the battery of
another vehicle to start the engine in
the following sequence.
{Danger
Follow the precautions listed in
the jump starting instructions
when working on or near the
battery. Personal injury
(particularly to eyes) or property
damage may result from battery
explosion, battery fluid or
electrical (short circuit) burns.
If battery fluid should come in
contact with an eye, immediately
wash away using a large amount
of water and continue washing for(Continued)
Danger (Continued)
at least 5 minutes. Following this,
you should seek medical
assistance.
When using tools or other metal
objects in the vicinity of the
battery, take care to prevent them
from coming into contact with the
positive terminal. As the vehicle
itself will conduct electricity, any
such contact can result in a
short-circuit and a highly
dangerous electric shock.
A vehicle battery generates
extremely flammable hydrogen
gas. For this reason, operations
producing sparks or requiring the
usage of an open flame must
never be carried out near a
vehicle battery. Failure to observe
this precaution can result in
explosion if the hydrogen gas
ignites. Whenever wiping up
battery fluid, a damp cloth should
be used.
(Continued)
Danger (Continued)
Batteries produce explosive
gases, contain corrosive acid,
and supply levels of electrical
current high enough to cause
burns. Therefore, to reduce the
risk of personal injury when
working near a battery:
. Always shield your eyes
and avoid leaning over a
battery whenever possible.
. Do not expose a battery to
open flames or sparks.
. Do not allow battery acid to
contact eyes or skin. Flush
any contacted area with
water immediately and
thoroughly, and get
medical help.
. Follow each step in the
jump starting instructions.
Always stop the engine whenever
the battery is to be inspected. (Continued)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
332 Service and Maintenance
.Mounting condition of all
wheel nuts
6. Checks performed after the engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application. (Continued)
Warning (Continued)
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 371
Service (cont'd)Climate Control System . . . . . . . 121
Doing Your Own Work . . . . . . . . 231
Scheduling Appointments . . . . . 359
Transmission Warning Light . . . . 65
Vehicle Soon Light . . . . . . . . . . . . . . 62
Shift Lock Control Function Check, Automatic
Transmission . . . . . . . . . . . . . . . . . . 264
Shopping Bag Hooks . . . . . . . . . . . . 45
Sidemarker Lamps . . . . . . . . . . . . . 274
Signals, Turn and Lane-Change . . . . . . . . . . . . . . . . . . 82
Specifications and
Capacities . . . . . . . . . . . . . . . . . . . . . 349
Speedometer . . . . . . . . . . . . . . . . . . . . 58
Starting and Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 159
Steering . . . . . . . . . . . . . . . . . . . . . . . . 140 Fluid, Power . . . . . . . . . . . . . . . . . . 252
Wheel Adjustment . . . . . . . . . . . . . . 53
Stoplamps and Back-up Lamps Bulb Replacement . . . . . . . . . . . . 276
Storage Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Storage Areas Glove Box . . . . . . . . . . . . . . . . . . . . . . 43 Storage Areas (cont'd)
Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 46
Instrument Panel . . . . . . . . . . . . . . . 43
Storage Compartments . . . . . . . . . . 42
Stuck Vehicle . . . . . . . . . . . . . . . . . . . 144
Sun Visors . . . . . . . . . . . . . . . . . . . . . . . 25
System Noise Control . . . . . . . . . . . . . . . . . 262
T
Tachometer . . . . . . . . . . . . . . . . . . . . . . 59
TaillampsBulb Replacement . . . . . . . . . . . . 276
Temperature, Operating . . . . . . . . 162
Text Telephone (TTY) Users . . . . 357
Three-Point Seat Belt . . . . . . . . . . . . 33
Tires If a Tire Goes Flat . . . . . . . . . . . . 300
Pressure . . . . . . . . . . . . . . . . . . . . . . 297
Rotation . . . . . . . . . . . . . . . . . . . . . . 297
Tires and Wheels . . . . . . . . . . . . . . . 285
Towing Vehicle . . . . . . . . . . . . . . . . . . . . . . . 305
Trademarks and License Agreements . . . . . . . . . . . . . . . . . . . 119
Transmission Automatic . . . . . . . . . . . . . . . . . . . . . 196 Transmission (cont'd)
Fluid, Automatic . . . . . . . . . . . . . . 241
Overdrive Off, Automatic . . . . . . 206
Service Warning Light . . . . . . . . . . 65
Trip Odometer . . . . . . . . . . . . . . . . . . . 58
Turn and Lane-Change Signals . . . . . . . . . . . . . . . . . . . . . . . . . 82
Turn Signal Bulb Replacement . . . . . . . . . . . . 276
U
USB Port . . . . . . . . . . . . . . . . . . . . . . . . 98
Using This Manual . . . . . . . . . . . . . . . . 3
V
Vehicle
Control . . . . . . . . . . . . . . . . . . . . . . . 130
Getting In and Out . . . . . . . . . . . . . . 17
Identification Number (VIN) . . . 343
Messages . . . . . . . . . . . . . . . . . . . . . . 74
Security . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Soon Light . . . . . . . . . . . . . 62
Starting and Stopping . . . . . . . . . 159
Towing . . . . . . . . . . . . . . . . . . . . . . . . 305
Vehicle Care Tire Pressure . . . . . . . . . . . . . . . . . 297
Vehicle Data Recording and Privacy . . . . . . . . . . . . . . . . . . . . . . . . 363