transmission CHEVROLET LOW CAB FORWARD 2020 Workshop Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Technical Data 347
Option Codes
The ID plate at the lower part of the
righthand door striker indicates
option codes. These codes are
three-digit, alphanumeric codes,
each assigned to a particular
component of the vehicle.You will be able to use these codes
to identify the model or type of
engine, transmission, rear axle or
other components when your
vehicle needs inspection and other
services.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
348 Technical Data
OptionCodes Component
RJS 4HK1
Y6Q Transmission: Automatic transmission A465ID model 6CP Rear Axle: Heavy-duty 320mm G73 Rear Axle: Heavy-duty 292mm
7QQ Other Components: Hydraulic brake booster (HBB)
There are more option codes than
those indicated above. Depending
on the vehicle, an option code may
not be shown. For detailed
specifications of your vehicle, see
your dealer.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
350 Technical Data
Valve clearanceBoth intake and exhaust valves:
0.6 mm (0.024 in) in cold engine
Idling speed 550–600 r/min
Fan belt tension New belt: 5–7 mm (0.20–0.28 in)/184–206 Hz
When used: 8–9 mm (0.31–0.35 in)/158–170 Hz
Oil filter Cartridge (spin on) type
Engine oil capacity When changing oil and filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 19.6 L (20.7 qt)*2
Preheating system Glow plugs
Transmission Specifications
A465ID Model –Six-speed automatic transmission (overdrive gear for 5th and 6th), lock-up clutch for 2nd to 6th
Gear Ratio 1st 3.742 to 1
2nd 2.003 to 1 3rd 1.343 to 14th 1.000 to 1
5th 0.773 to 1
6th 0.634 to 1
Reverse 3.539 to 1

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Technical Data 351
Service SpecificationsWeights
Axle weight rating : Front 4500HD: 2431 kg (5,360 lb) 4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil
Engine oil capacity When changing oil and filter: 11.0 L (11.6 qt)
*1
Engine Cooling System
Capacity 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 82–85 °C (180–185 °F)
Radiator pressure 108 kPa (16 psi) Transmission
Transmission oil capacity 13.7 L (28.9 pt)
*3
Rear Axle
Differential gear oil
capacity 4500HD/4500XD:
9.0 L (19.0 pt)
*4
5500HD/5500XD:10.0 L (21.1 pt)*4

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
354 Technical Data
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6–8 notches
Electrical System
Battery type [BCI size] (RC-CCA) x No. of units 31T (160–950) x 2
*7
Starter
12 V/3.0 kw
Alternator 12 V/140 amp
Tightening Torque
Oil pan drain plug 83.3Y(8.5 kgf m/61.0 lb ft)
Oil filter drain plug —
Oil filter —
Oil filter cartridge 63.7Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0235.
Remarks:*2see Engine Coolant 0243.
Remarks:*3see Automatic Transmission Fluid 0241.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0261 or
Rear Axle (Oil Level Check) 0262.
Remarks:
*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
362 Customer Information
Publication Ordering
Information
Service Manuals
Service manuals have the diagnosis
and repair information on the
engine, transmission, axle,
suspension, brakes, electrical
system, steering system, body, etc.
Customer Literature
Owner’s manuals are written
specifically for owners and are
intended to provide basic
operational information about the
vehicle. The owner ’s manual
includes the Maintenance Schedule
for all models.
Customer literature publications
available for purchase include
owner ’s manuals, warranty
manuals, infotainment manuals, and
portfolios. Portfolios include an
owner ’s manual, warranty manual,
infotainment manual, if applicable,
and zip lock bag or pouch.
Current and Past Models
Service manuals and customer
literature are available for many
current and past model year GM
vehicles.
To order, call 1-800-551-4123
Monday–Friday, 8:00 a.m.–6:00 p.m.
eastern time
For credit card orders only (VISA,
MasterCard, or Discover), see
Helm, Inc. at: www.helminc.com.
To order by mail, write to:
Helm, Incorporated
Attention: Customer Service
47911 Halyard Drive
Plymouth, MI 48170
Make checks payable in U.S. funds.
Radio Frequency
Statement
This vehicle has systems that
operate on a radio frequency that
complies with Part 15 of the Federal
Communications Commission (FCC)
rules. Operation is subject to the following
two conditions:
1. The device may not cause harmful interference.
2. The device must accept any interference received, including
interference that may cause
undesired operation of the
device.
Changes or modifications to any of
these systems by other than an
authorized service facility could void
authorization to use this equipment.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Customer Information 363
Reporting Safety
Defects
Reporting Safety Defects
to the United States
Government
If you believe that your vehicle
has a defect which could cause
a crash or could cause injury or
death, you should immediately
inform the National Highway
Traffic Safety Administration
(NHTSA) in addition to notifying
General Motors.
If NHTSA receives similar
complaints, it may open an
investigation, and if it finds that
a safety defect exists in a group
of vehicles, it may order a recall
and remedy campaign.
However, NHTSA cannot
become involved in individual
problems between you, your
dealer, or General Motors.To contact NHTSA, you may call
the Vehicle Safety Hotline
toll-free at 1-888-327-4236 (TTY:
1-800-424-9153); go to
http://
www.safercar.gov; or write to:
Administrator, NHTSA
1200 New Jersey Avenue, S.E.
Washington, D.C. 20590
You can also obtain other
information about motor vehicle
safety from http://
www.safercar.gov
.
Reporting Safety Defects
to General Motors
In addition to notifying NHTSA in a
situation like this, notify General
Motors.
Call 1-800-862-4389, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance
Center
P.O. Box 33170
Detroit, MI 48232-5170
Vehicle Data
Recording and
Privacy
The vehicle has a number of
computers that record information
about the vehicle’s performance and
how it is driven or used. For
example, the vehicle uses computer
modules to monitor and control
engine and transmission
performance, to monitor the
conditions for airbag deployment
and deploy them in a crash, and,
if equipped, to provide antilock
braking to help the driver control the
vehicle. These modules may store
data to help the dealer technician
service the vehicle or to help GM
improve safety or features. Some
modules may also store data about
how the vehicle is operated, such as
rate of fuel consumption or average
speed. These modules may retain
personal preferences, such as radio
presets, seat positions, and
temperature settings.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 365
IndexA
Accessories andModifications . . . . . . . . . . . . . . . . . . 230
Add-On Electrical Equipment . . . 227
Additional Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . 336
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 26
Agreements Trademarks and License . . . . . .119
Air Cleaner/Filter, Engine . . . . . . . 243
Air Conditioning . . . . . . . . . . . . . . . . 121
Air Filter, Passenger Compartment . . . . . . . . . . . . . . . . . 125
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 124
AM-FM Radio . . . . . . . . . . . . . . . . . . . . 85
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . . . 90
Antilock Brake System (ABS) . . . 207
Warning Light . . . . . . . . . . . . . . . . . . . 64
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 307
Interior . . . . . . . . . . . . . . . . . . . . . . . . 313
Assistance Program,
Roadside . . . . . . . . . . . . . . . . . . . . . . 358
Audio Bluetooth . . . . . . . . . . . . . . . . . . . . . 108 Audio Players
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Automatic Transmission . . . . . . . . . . . . . . . . . 196
Transmission Fluid . . . . . . . . . . . 241
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 205
Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 264
Automatic Transmission Fluid Temperature Warning Light . . . . . 66
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 206
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 107
Axle, Rear . . . . . . . . . . . . . . . . . 261, 262
B
Battery - North America . . . . 259, 301
Battery Warning Light . . . . . . . . . . . . 61
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 219
Blade Replacement, Wiper . . . . . 265
Bluetooth
Overview . . . . . . . . . . . . . . . . . . . . . . 111
Bluetooth Audio . . . . . . . . . . . . . . . . 108
Brake Exhaust . . . . . . . . . . . . . . . . . . . . . . 213
System Warning Light . . . . . . . . . . 62

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 367
D
Damage Repair, Collision . . . . . . . 359
Danger, Warning, and Caution . . . . 3
Daytime Running Lamps (DRL)Indicator Light . . . . . . . . . . . . . . . . . . 69
Devices Auxiliary . . . . . . . . . . . . . . . . . . . . . . 107
Diesel Engine Engine Alarm andAutomatic Shutdown . . . . . . . . 164
Diesel Exhaust Fluid . . . . . . . . . . . . 180
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 60
Diesel Exhaust Fluid (DEF)
Warning Light . . . . . . . . . . . . . . . . . . 68
Diesel Particulate Filter . . . . . . . . . 171
Distracted Driving . . . . . . . . . . . . . . . 130
Dome Lamps . . . . . . . . . . . . . . . . . . . . 84
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power Locks . . . . . . . . . . . . . . . . . . . . 21
Drive Belt Routing, Engine . . . . . . 355
Driver Behavior . . . . . . . . . . . . . . . . . 129
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . . . 70
Driving Better Fuel Economy . . . . . . . . . 129
Emergencies . . . . . . . . . . . . 145, 155 Driving (cont'd)
Hill and Mountain Roads . . . . . . 141
If the Vehicle is Stuck . . . . . . . . . 144
Wet Roads . . . . . . . . . . . . . . . . . . . 140
Winter . . . . . . . . . . . . . . . . . . . . . . . . 142
E
Electrical Equipment,
Add-On . . . . . . . . . . . . . . . . . . . . . . . 227
Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 277
Emergencies . . . . . . . . . . . . . . 145, 155
Engine Air Cleaner/Filter . . . . . . . . . . . . . 243
Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 164
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 61
Checks Before Operating . . . . . 166
Compartment Overview . . . . . . . 234
Coolant . . . . . . . . . . . . . . . . . . . . . . . 243
Coolant Temperature Gauge . . . . 60
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 235
Drive Belt Routing . . . . . . . . . . . . 355
Exhaust . . . . . . . . . . . . . . . . . . . . . . 168
Heater . . . . . . . . . . . . . . . . . . . . . . . . 163
High Idle System . . . . . . . . . . . . . 165
Oil Pressure Light . . . . . . . . . . . . . . 67 Engine (cont'd)
Overheating . . . . . . . . . . . . . . . . . . 249
Reduced Power Light . . . . . . . . . . . 69
Running While Parked . . . . . . . . 170
Shutdown Warning Light . . . . . . . . 68
Engine Oil Level Indicator Light . . . . . . . . . . . . 67
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 218
Exhaust Brake . . . . . . . . . . . . . . . . . . 213
Exhaust Brake Light . . . . . . . . . . . . . 65
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 180
Extender, Seat Belt . . . . . . . . . . . . . . 37
Exterior Lamp Controls . . . . . . . . . . 80
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Filter, Engine Air Cleaner . . . . . . . . . . . 243
Fixed Mast Antenna . . . . . . . . . . . . . 90
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 81
Flashers, Hazard Warning . . . . . . . 82
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 300
Fluid Automatic Transmission . . . . . . 241
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 258

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 369
L
LampsCargo . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Cornering . . . . . . . . . . . . . . . . . . . . . . . 83
Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Exterior Controls . . . . . . . . . . . . . . . . 80
Interior . . . . . . . . . . . . . . . . . . . . . . . . 277
License Plate . . . . . . . . . . . . . . . . . 276
Malfunction Indicator (CheckEngine) . . . . . . . . . . . . . . . . . . . . . . . 61
Roofmarker . . . . . . . . . . . . . . . . . . . 274
Sidemarker . . . . . . . . . . . . . . . . . . . 274
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lighting Illumination Control . . . . . . . . . . . . . 83
Lights Antilock Brake System(ABS) Warning . . . . . . . . . . . . . . . . 64
Automatic Transmission
Fluid Temperature . . . . . . . . . . . . . 66
Battery Warning . . . . . . . . . . . . . . . . 61
Brake System Warning . . . . . . . . . 62
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 61
Cruise Control . . . . . . . . . . . . . . . . . . 70
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 69
Diesel Exhaust Fluid (DEF) . . . . . 68 Lights (cont'd)
Engine Oil Level Indicator . . . . . . 67
Engine Oil Pressure . . . . . . . . . . . . 67
Engine Shutdown Warning . . . . . 68
Exhaust Brake . . . . . . . . . . . . . . . . . . 65
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 81
High-Beam On . . . . . . . . . . . . . . . . . . 69
High/Low Beam Changer . . . . . . . 81
Idle Shutdown . . . . . . . . . . . . . . . . . . 68
Overdrive Off . . . . . . . . . . . . . . . . . . . 66
Reduced Engine Power . . . . . . . . 69
Seat Belt Reminders . . . . . . . . . . . . 60
Service Transmission
Warning . . . . . . . . . . . . . . . . . . . . . . . 65
Service Vehicle Soon . . . . . . . . . . . 62
Wait to Start . . . . . . . . . . . . . . . . . . . . 67
Loading the Vehicle . . . . . . . . . . . . . . 46
Locks Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power Door . . . . . . . . . . . . . . . . . . . . . 21
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 336
Maintenance Schedule . . . . . . . . . 317 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 339
Malfunction Indicator Lamp . . . . . . 61 Messages
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 22
N
New Vehicle Break-In . . . . . . . . . . . 156
Noise Control System . . . . . . . . . . 262
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 58Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Oil
Engine . . . . . . . . . . . . . . . . . . . . . . . . 235
Pressure Light . . . . . . . . . . . . . . . . . . 67
Online Owner Center . . . . . . . . . . . 357
Operating Temperature . . . . . . . . . 162
Outlets Power . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Overdrive Off . . . . . . . . . . . . . . . . . . . 206
Overdrive Off Light . . . . . . . . . . . . . . 66
Overheating, Engine . . . . . . . . . . . . 249
Overview Instrument Panel . . . . . . . . 8, 10, 11
Owner Checks and Services . . . . 330