engine coolant CHEVROLET MALIBU 1999 5.G User Guide
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1999, Model line: MALIBU, Model: CHEVROLET MALIBU 1999 5.GPages: 344, PDF Size: 2.43 MB
Page 201 of 344

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5-11
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
2.4L L4 Engine
3100 V6 Engine
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Cooling Fans
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5-12
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down.
The coolant level should be at or above the FULL
COLD mark. If it isn't, you may have a leak in the
radiator hoses, heater hoses, radiator, water pump or
somewhere else in the cooling system.
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5-13
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to the
system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.
If there seems to be no leak, with the engine on, check to
see if the electric engine cooling fans are running. If the
engine is overheating, both fans should be running. If
they aren't, your vehicle needs service.
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5-14 How to Add Coolant to the Coolant
Surge Tank
If you haven't found a problem yet, but the coolant level
isn't at the FULL COLD mark or slightly higher, add a
50/50 mixture of clean, drinkable water and
DEX
-COOL coolant at the coolant surge tank, but be
sure the cooling system, including the coolant surge tank
pressure cap, is cool before you do it. (See ÂȘEngine
CoolantÂș in the Index for more information.)
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap
-- even a little -- they
can come out at high speed. Never turn the cap
when the cooling system, including the coolant
surge tank pressure cap, is hot. Wait for the
cooling system and coolant surge tank pressure
cap to cool if you ever have to turn the
pressure cap.
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5-15
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned. Use
a 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts. So
use the recommended coolant.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
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5-17
3. Then fill the coolant surge tank with the proper
mixture, to the FULL COLD mark or slightly higher.4. With the coolant surge tank pressure cap off, start the
engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark or
slightly higher.
Page 221 of 344

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-5 Filling Your Tank
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-13 Engine Oil
6
-18 Engine Air Cleaner/Filter
6
-19 Automatic Transaxle Fluid
6
-20 Surge Tank Pressure Cap
6
-20 Thermostat
6
-20 Engine Coolant
6
-24 Power Steering Fluid
6
-25 Windshield Washer Fluid
6
-26 Brakes
6
-29 Battery6
-30 Bulb Replacement
6
-38 Windshield Wiper Blade Replacement
6
-38 Tires
6
-46 Appearance Care
6
-47 Cleaning the Inside of Your Vehicle
6
-49 Care of Safety Belts
6
-50 Cleaning the Outside of Your Vehicle
6
-51 Cleaning Aluminum Wheels (If Equipped)
6
-52 Finish Damage
6
-53 GM Vehicle Care/Appearance Materials
6
-54 Vehicle Identification Number (VIN)
6
-55 Electrical System
6
-60 Replacement Bulbs
6
-61 Capacities and Specifications
6
-62 Air Conditioning Refrigerants
6
-62 Normal Maintenance Replacement Parts
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6-8
Checking Things Under the Hood
CAUTION:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine.
The following sections tell you how to check fluids,
lubricants and important parts under the hood.
Hood Release
1. To open the hood, first
pull the hood release
handle inside
the vehicle.
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6-10 2.4L L4 (CODE T) Engine
When you open the hood, you'll see:
A. Engine Coolant Surge Tank
B. Engine Oil Fill Cap
C. Engine Oil Dipstick
D. Power Steering Fluid ReservoirE. Brake Fluid Reservoir
F. Air Cleaner/Filter
G. Battery
H. Windshield Washer Fluid Reservoir
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6-11 3100 V6 (CODE J) Engine
When you open the hood, you'll see:
A. Engine Coolant Surge Tank
B. Power Steering Fluid Reservoir
C. Engine Oil Fill Cap
D. Engine Oil DipstickE. Brake Fluid Reservoir
F. Air Cleaner/Filter
G. Battery
H. Windshield Washer Fluid Reservoir