CHEVROLET MALIBU 1999 5.G Owners Manual
Manufacturer: CHEVROLET, Model Year: 1999, Model line: MALIBU, Model: CHEVROLET MALIBU 1999 5.GPages: 344, PDF Size: 2.43 MB
Page 271 of 344

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6-51 Finish Care
Occasional waxing or mild polishing of your vehicle by
hand may be necessary to remove residue from the paint
finish. You can get GM
-approved cleaning products
from your dealer. (See ªAppearance Care and Materialsº
in the Index.)
Your vehicle has a ªbasecoat/clearcoatº paint finish. The
clearcoat gives more depth and gloss to the colored basecoat.
Always use waxes and polishes that are non
-abrasive and
made for a basecoat/clearcoat paint finish.
NOTICE:
Machine compounding or aggressive polishing on
a basecoat/clearcoat paint finish may dull the
finish or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys, etc., can
damage your vehicle's finish if they remain on painted
surfaces. Wash the vehicle as soon as possible. If
necessary, use non
-abrasive cleaners that are marked
safe for painted surfaces to remove foreign matter.Exterior painted surfaces are subject to aging, weather
and chemical fallout that can take their toll over a period
of years. You can help to keep the paint finish looking
new by keeping your vehicle garaged or covered
whenever possible.
Cleaning Aluminum Wheels
(If Equipped)
Keep your wheels clean using a soft clean cloth with
mild soap and water. Rinse with clean water. After
rinsing thoroughly, dry with a soft clean towel. A wax
may then be applied.
The surface of these wheels is similar to the painted
surface of your vehicle. Don't use strong soaps,
chemicals, abrasive polishes, abrasive cleaners, cleaners
with acid or abrasive cleaning brushes on them because
you could damage the surface. Do not use chrome polish
on any wheels other than chrome
-plated wheels.
Don't take your vehicle through an automatic car wash
that has silicon carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
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6-52
Cleaning Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe off any overspray or splash from all painted
surfaces on the body or wheels of the vehicle.
Petroleum
-based products may damage the paint
finish and tires.
Sheet Metal Damage
If your vehicle is damaged and requires sheet metal repair
or replacement, make sure the body repair shop applies
anti
-corrosion material to the parts repaired or replaced to
restore corrosion protection.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other serviceoutlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust control
can collect on the underbody. If these are not removed,
accelerated corrosion (rust) can occur on the underbody
parts such as fuel lines, frame, floor pan and exhaust
system even though they have corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage can
take two forms: blotchy, ringlet
-shaped discolorations, and
small irregular dark spots etched into the paint surface.
Although no defect in the paint job causes this,
Chevrolet will repair, at no charge to the owner, the
surfaces of new vehicles damaged by this fallout
condition within 12 months or 12,000 miles (20 000 km)
of purchase, whichever occurs first.
Page 273 of 344

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6-53
GM Vehicle Care/Appearance Materials
PART NUMBERSIZEDESCRIPTIONUSAGE
99495423 in. x 25 in.Polishing Cloth ± Wax TreatedExterior polishing cloth
105017216 oz. (0.473 L)Tar and Road Oil RemoverRemoves tar, road oil and asphalt
105017316 oz. (0.473 L)Chrome Cleaner and PolishUse on chrome, stainless steel, nickel, copper and brass
105017416 oz. (0.473 L)White Sidewall Tire CleanerRemoves soil and black marks from whitewalls
105021432 oz. (0.946 L)Vinyl CleanerCleans vinyl tops, upholstery and convertible tops
105042723 oz. (0.680 L)Glass CleanerRemoves dirt, grime, smoke and fingerprints
1052918**8 oz. (0.237 L)Armor All ProtectantProtects leather, wood, acrylics, Plexiglas, plastic,
rubber and vinyl
105292516 oz. (0.473 L)Multi-Purpose Interior
CleanerCleans carpets, seats, interior trim, door panels
and floor mats
105292916 oz. (0.473 L)Wheel CleanerSpray on and rinse with water
10529308 oz. (0.237 L)Capture Dry Spot RemoverAttracts, absorbs and removes soils on fabric
123457212.5 sq. ft.Synthetic ChamoisShines vehicle without scratching
1234572512 oz. (0.354 L)Silicone Tire ShineSpray on tire shine
12377964*16 oz. (0.473 L)Finish EnhancerRemoves dust, fingerprints and surface contaminants
12377966*16 oz. (0.473 L)Cleaner WaxRemoves light scratches and oxidation and protects finish
12377984*16 oz. (0.473 L)Surface CleanerRemoves contaminants, blemishes and swirl marks
See your General Motors Parts Department for these products. * For exterior use only.
See ªRecommended Fluids and Lubricantsº in the Index. ** Not recommended for use on instrument panels.
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6-54
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on your spare tire cover. It's very
helpful if you ever need to order parts. On this label is:
your VIN,
the model designation,
paint information and
a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.
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6-55
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment can
keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload will
cause the lamps to turn off. If this happens, have your
headlamp wiring checked right away.
Windshield Wipers
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed or
goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links in the wiring itself.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
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6-56
If you ever have a problem on the road and don't have a spare
fuse, you can borrow one that has the same amperage. Just
pick a feature of your vehicle that you can get along
without
-- like the radio or cigarette lighter -- and use its fuse,
if it is the correct amperage. Replace it as soon as you can.
There are three fuse blocks in your vehicle: two
instrument panel fuse blocks and the engine
compartment fuse block.
Instrument Panel Fuse Block
The instrument panel fuse
blocks are located at each
end of the instrument panel.
To access the fuses, open
the fuse panel door by
pulling out.
To replace the door, insert the hooks at the front end
first, then push the door into the instrument panel
to secure it.Instrument Panel Fuse Block
-Left
Fuse Usage
A Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Wipers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Trunk Release and Remote Lock Control. . . . . . .
D Turn Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E Power Mirrors. . . . . . . . . . . . . . . . . . . . . . . . . . . .
F Air Bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6-57
Fuse Usage
G Body Function Control Module. . . . . . . . . . . . . .
H Powertrain Control Module. . . . . . . . . . . . . . . . .
J Door Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K Body Function Control Module, Cluster. . . . . . .
STOP LPS Stoplamps. . . . . . . . . . . . . . . . . . . . . . . .
HAZARD LPS Hazard Lamps. . . . . . . . . . . . . . . . .
IPC/HVAC BATT Cluster, Climate Control. . . . . . .
MICRO RELAY
TRUNK REL Remote Trunk Release. . . . . . . . . . .
CIRCUIT BRKR PWR SEATS Power Seats. . . . . .
MICRO RELAY DR UNLOCK Door Locks. . . . . .
MICRO RELAY DR LOCK Door Locks. . . . . . . . .
MICRO RELAY DRIVERS DR UNLOCK Not UsedInstrument Panel Fuse Block-Right
P90±16±6907±X
Fuse Usage
A Instrument Panel Lights, Dimmer. . . . . . . . . . . .
B Cruise Control. . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Climate Control System. . . . . . . . . . . . . . . . . . . .
D Cruise Control. . . . . . . . . . . . . . . . . . . . . . . . . . . .
E Fog Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6-58
Fuse Usage
F Interior Lamps, Body Function Control Module.
G Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H Sunroof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT BRKR PWR WNDWS Power Windows. .
MICRO RELAY FOG LPS Fog Lamps. . . . . . . . . . Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver's side of the engine compartment, near the air
cleaner filter.
Page 279 of 344

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6-59
Fuse Usage
Maxi
-Fuses
1 Ignition Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Left
-Hand Electrical Center-Power Seats, . . . . . .
Power Mirrors, Door Locks, Trunk Release and
Remote Lock Control
3 Left
-Hand Electrical Center-Stoplamps, . . . . . . . .
Hazard Lamps, Body Function Control Module,
Cluster, Climate Control SystemFuse Usage
Maxi
-Fuses
4 Right
-Hand Electrical Center-Fog Lamps, . . . . . .
Radio, Body Function Control Module,
Interior Lamps
5 Ignition Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mini
-Relays
9 Rear Defog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . .
12 Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 HVAC Blower (Climate Control). . . . . . . . . . . . .
14 Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Micro
-Relays
16 Air Conditioning Compressor. . . . . . . . . . . . . . . .
17 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 Fuel Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 Automatic Light Control. . . . . . . . . . . . . . . . . . .
20 Automatic Light Control. . . . . . . . . . . . . . . . . . .
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6-60
Fuse Usage
21 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 Daytime Running Lamps. . . . . . . . . . . . . . . . . . .
Mini
-Fuses
23
- 32 Spare Fuse Holder. . . . . . . . . . . . . . . . . . . . .
33 Rear Defog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 Accessory Power Outlets, Cigar Lighter. . . . . . .
35 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . .
36 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . .
37 Air Conditioning Compressor, . . . . . . . . . . . . . . .
Body Function Control Module
38 Automatic Transaxle. . . . . . . . . . . . . . . . . . . . . . .
39 Powertrain Control Module, Ignition. . . . . . . . . .
40 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . .
41 Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . . .
42 Back
-Up Lamps, Brake Transaxle . . . . . . . . . . . .
Shift Interlock
43 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44 Powertrain Control Module. . . . . . . . . . . . . . . . .
45 Parking Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . .
46 Rear Defog, Daytime Running Lamps, . . . . . . . .
Climate Control System
47 Canister Purge Valve, . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module, Exhaust Gas
Recirculation, Heated O
2 SensorFuse Usage
Mini
-Fuses
48 Fuel Pump, Injectors. . . . . . . . . . . . . . . . . . . . . . .
49 Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50 Right
-Hand Headlamp . . . . . . . . . . . . . . . . . . . . .
51 Left
-Hand Headlamp . . . . . . . . . . . . . . . . . . . . . .
52 Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53 HVAC Blower (Climate Control ). . . . . . . . . . . .
54 Fuse Puller for Mini
-Fuses . . . . . . . . . . . . . . . . . .
55 Tach Test Point for Diagnostic Testing. . . . . . . . .
Replacement Bulbs
Exterior Lamps Bulb
High
-Beam Headlamp 9005. . . . . . . . . . . . . . . . . . . .
Low
-Beam Headlamp 9006. . . . . . . . . . . . . . . . . . . .
Front Park/Turn 3157 NA. . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker 924. . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up/Rear Turn 3156. . . . . . . . . . . . . . . . . . . . . .
Center
- Mounted High Level Stoplamp 912. . . . . . .
Tail/Stoplamp 3057. . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps Bulb
Dome 561. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .