air filter CHEVROLET MALIBU 2002 5.G Owners Manual

2-23 To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The engine coolant heater cord is located near
the engine air cleaner/filter.
3. Plug it into a normal, grounded 110
-volt AC outlet.
CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the wrong
kind of extension cord could overheat and cause
a fire. You could be seriously injured. Plug the
cord into a properly grounded three
-prong
11 0
-volt AC outlet. If the cord won't reach,
use a heavy
-duty three-prong extension cord
rated for at least 15 amps.
4. Before starting the engine, be sure to unplug
and store the cord as it was before to keep it away
from moving engine parts. If you don't, it could
be damaged.
How long should you keep the coolant heater plugged in?
The answer depends on the outside temperature, the kind
of oil you have, and some other things. Instead of trying to
list everything here, we ask that you contact your dealer in
the area where you'll be parking your vehicle. The dealer
can give you the best advice for that particular area.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-16 Engine Air Cleaner/Filter
6
-17 Automatic Transaxle Fluid
6
-18 Engine Coolant
6
-22 Surge Tank Pressure Cap
6
-22 Power Steering Fluid
6
-23 Windshield Washer Fluid
6
-24 Brakes
6
-28 Battery6
-29 Bulb Replacement
6
-34 Windshield Wiper Blade Replacement
6
-35 Tires
6
-43 Appearance Care
6
-44 Cleaning the Inside of Your Vehicle
6
-46 Care of Safety Belts
6
-47 Cleaning the Outside of Your Vehicle
6
-49 Cleaning Aluminum Wheels (If Equipped)
6
-50 Finish Damage
6
-51 GM Vehicle Care/Appearance Materials
6
-52 Vehicle Identification Number (VIN)
6
-53 Electrical System
6
-59 Replacement Bulbs
6
-60 Capacities and Specifications
6
-60 Normal Maintenance Replacement Parts

6-11 Engine Compartment Overview
When you open the hood, you'll see the following:
A. Engine Coolant Surge Tank
B. Power Steering Fluid Reservoir
C. Engine Oil Fill Cap
D. Engine Oil DipstickE. Brake Fluid Reservoir
F. Engine Compartment
Fuse Block
G. Engine Air Cleaner/FilterH. Battery
I. Windshield Washer
Fluid Reservoir

6-16
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil and filter every
7,500 miles (12 500 km) or 12 months
-- whichever
occurs first. Driving a vehicle with a fully warmed
engine under highway conditions will cause engine
oil to break down slower.
What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Don't let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good hand
cleaner. Wash or properly throw away clothing or rags
containing used engine oil. See the manufacturer's
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or
into streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have
a problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
Engine Air Cleaner/Filter
The engine air cleaner/filter is located in the engine
compartment on the driver's side of the vehicle.
See ªEngine Compartment Overviewº in the Index
for more information on location.

6-17
To check or replace the engine air cleaner/filter:
1. Remove the four screws on the cover, then pull the
cover back.
2. Remove the engine air cleaner/filter and check or
replace it.
3. Replace the cover tightly.
Refer to the Maintenance Schedule to determine when to
replace the air filter.
See ªScheduled Maintenance Servicesº in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.
Automatic Transaxle Fluid
It is not necessary to check the transaxle fluid level.
A transaxle fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to the dealership
service department and have it repaired as soon as
possible. You may also have your fluid level checked
by your dealer or service center when you have your
oil changed.

6-57
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver's side of the vehicle, near the engine air
cleaner/filter. See ªEngine Compartment Overviewº in
the Index for more information on location.
Maxifuse Usage
1 Ignition Switch
2 Right Electrical Center
-Fog Lamps,
Radio, Body Function Control Module,
Interior Lamps Maxifuse Usage
3 Left Electrical Center
-Stoplamps, Hazard
Lamps, Body Function Control Module,
Cluster, Climate Control System
4 Anti
-Lock Brakes
5 Ignition Switch
6 Not Used
7 Left Electrical Center
-Power Seats,
Power Mirrors, Door Locks, Trunk
Release and Remote Lock Control
8 Cooling Fan #1
Mini Relay Usage
9 Rear Defogger
10 Not Used
11 Not Used
12 Cooling Fan #1
13 HVAC Blower (Climate Control)
14 Cooling Fan #2
15 Cooling Fan

6-60
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the Index for
more information.
Capacities
Automatic Transaxle
Complete Overhaul 9.5 quarts (9.0 L). . . . . . . . . . . .
Cooling System13.6 quarts (12.9 L) . . . . . . . . . . . . .
Engine Oil with Filter4.5 quarts (4.3 L) . . . . . . . . .
Fuel Tank14.1 U.S. gallons (53.4 L) . . . . . . . . . . . .
All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended
in this manual.
Engine Specifications
VIN Engine Code J. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type V6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Nut Torque
100 lb-ft (140 N´m)
Air Conditioning
Refrigerant Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R134a 1.4 lbs. (0.6 kg). . . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems
Normal Maintenance
Replacement Parts
Engine Air Cleaner/Filter A-1279C* . . . . . . . . . . . . . .
Engine Oil Filter PF
-47* . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs 41
-940* . . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.060 inch (1.52 mm)
Windshield Wiper Blades
Passenger's Side 19.0 inches (48.0 cm). . . . . . . . . . . .
Driver's Side 22.0 inches (56.0 cm). . . . . . . . . . . . . .
*ACDelco

part number.

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures are
below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You frequently tow a trailer or use a carrier on top of
your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
7-6
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Tire Rotation.
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
7-9
15,000 Miles (25 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Inspect engine air cleaner filter if you are driving in dusty conditions. Replace
filter if necessary.
An Emission Control Service. (See footnote
.)
18,000 Miles (30 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
21,000 Miles (35 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
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