oil pressure CHEVROLET MALIBU 2003 5.G Owners Manual

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-4
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-5
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-17
Climate Control System.................................3-17
Outlet Adjustment.........................................3-21
Warning Lights, Gages and Indicators.............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-24
Tachometer.................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Brake System Warning Light..........................3-27
Anti-Lock Brake System Warning Light.............3-28
Engine Coolant Temperature Gage..................3-29
Low Coolant Warning Light............................3-29
Malfunction Indicator Lamp.............................3-30Oil Pressure Light.........................................3-32
Check Oil Level Light....................................3-33
Passlock
žWarning Light................................3-34
Low Washer Fluid Warning Light.....................3-34
Door Ajar Light.............................................3-34
Service Vehicle Soon Light............................3-35
Fuel Gage...................................................3-35
Audio System(s).............................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS)........................3-36
Setting the Time for Radios with
Radio Data Systems (RDS)........................3-37
Radio with CD (Base Level)...........................3-37
Radio with CD (Up Level)..............................3-41
Radio with Cassette and CD..........................3-48
Theft-Deterrent Feature
(Non-RDS Radios).....................................3-57
Theft-Deterrent Feature
(RDS Radios)...........................................3-57
Understanding Radio Reception......................3-57
Care of Your Cassette Tape Player.................3-58
Care of Your CDs.........................................3-59
Care of Your CD Player................................3-59
Fixed Mast Antenna......................................3-59
Chime Level Adjustment................................3-59
Section 3 Instrument Panel
3-1

If you experience one or more of these conditions,
change the fuel brand you use. It will require at least
one full tank of the proper fuel to turn the light off.
If none of the above steps have made the light turn off,
your dealer can check the vehicle. Your dealer has
the proper test equipment and diagnostic tools to ®x any
mechanical or electrical problems that may have
developed.
Emissions Inspection and Maintenance
Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this
inspection could prevent you from getting a vehicle
registration.
Here are some things you need to know to help your
vehicle pass an inspection:
Your vehicle will not pass this inspection if the Check
Engine light is on or not working properly.
Your vehicle will not pass this inspection if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would beconsidered not ready for inspection. This can happen if
you have recently replaced your battery or if your
battery has run down. The diagnostic system is
designed to evaluate critical emission control systems
during normal driving. This may take several days
of routine driving. If you have done this and your vehicle
still does not pass the inspection for lack of OBD
system readiness, your GM dealer can prepare the
vehicle for inspection.
Oil Pressure Light
If you have a low engine
oil pressure problem,
this light will stay on after
you start your engine,
or come on and you will
hear a chime when you
are driving.
This indicates that your engine is not receiving enough
oil. The engine could be low on oil, or could have
some other oil problem. Have it ®xed immediately.
3-32

When the ignition is on but the engine is not running,
the light will come on as a test to show you it is working,
but the light will go out when the engine is running.
If it doesn't come on with the ignition on, you may have
a problem with the bulb. Have it ®xed right away.
{CAUTION:
Don't keep driving if the oil pressure is low.
If you do, your engine can become so hot that
it catches ®re. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:Damage to your engine from neglected oil
problems can be costly and is not covered by
your warranty.
Check Oil Level Light
You may have a CHECK
OIL light in your instrument
panel cluster.
This light will come on brie¯y when you start your vehicle.
If the light stays on after starting your vehicle, or comes
on and chimes while you are driving, your engine oil
level should be checked.
Prior to checking the oil level, be sure your vehicle has
been shut off for several minutes and is on a level
surface. Check the oil level on your dipstick and bring it
to the proper level. See
Engine Oil on page 5-13.
A false CHECK OIL light may be generated when
parking on steep grades.
The oil level monitoring system only checks oil level
during the brief period between key on and engine
crank. It does not monitor engine oil level when
the engine is running. Additionally, an oil level check is
only performed if the engine has been turned off for
a considerable period of time allowing the oil normally in
circulation to drain back into the oil pan.
3-33

The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted. Reduce your speed
according to your speedometer, not to your sense
of motion. After driving for any distance at higher
speeds, you may tend to think you are going slower
than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh Ð such as after a day's
work Ð don't plan to make too many miles that ®rst
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll ®nd experienced and able service experts in
GM dealerships all across North America. They'll be
ready and willing to help if you need it.Here are some things you can check before a trip:
·Windshield Washer Fluid:Is the reservoir full?
Are all windows clean inside and outside?
·Wiper Blades:Are they in good shape?
·Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
·Lamps:Are they all working? Are the lenses clean?
·Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all in¯ated to the
recommended pressure?
·Weather Forecasts:What's the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
·Maps:Do you have up-to-date maps?
4-20

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-4
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-18
Engine Coolant.............................................5-19
Coolant Surge Tank Pressure Cap..................5-21
Engine Overheating.......................................5-22
Cooling System............................................5-24
Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31Brakes........................................................5-32
Battery........................................................5-36
Jump Starting...............................................5-36
Bulb Replacement..........................................5-42
Halogen Bulbs..............................................5-42
Headlamps..................................................5-42
Front Turn Signal Lamps...............................5-44
Center High-Mounted Stoplamp (CHMSL).........5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-45
Replacement Bulbs.......................................5-47
Windshield Wiper Blade Replacement..............5-48
Tires..............................................................5-48
In¯ation -- Tire Pressure................................5-49
Tire Inspection and Rotation...........................5-50
When It Is Time for New Tires.......................5-51
Buying New Tires.........................................5-52
Uniform Tire Quality Grading..........................5-53
Wheel Alignment and Tire Balance..................5-54
Wheel Replacement......................................5-54
Tire Chains..................................................5-55
If a Tire Goes Flat........................................5-56
Changing a Flat Tire.....................................5-57
Compact Spare Tire......................................5-66
Section 5 Service and Appearance Care
5-1

Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Electric Engine Cooling Fans
B. Coolant Surge Tank with Pressure Cap{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
5-24

Cleaning the Outside of Your
Vehicle
The paint ®nish on your vehicle provides beauty,
depth of color, gloss retention and durability.
Washing Your Vehicle
The best way to preserve your vehicle's ®nish is to
keep it clean by washing it often with lukewarm or
cold water.
Do not wash your vehicle in the direct rays of the sun.
Use a car washing soap. Do not use strong soaps
or chemical detergents. Be sure to rinse the vehicle well,
removing all soap residue completely. You can get
GM-approved cleaning products from your dealer.
See
Vehicle Care/Appearance Materials on page 5-73.
Do not use cleaning agents that are petroleum
based, or that contain acid or abrasives. All cleaning
agents should be ¯ushed promptly and not allowed
to dry on the surface, or they could stain. Dry the ®nish
with a soft, clean chamois or an all-cotton towel to
avoid surface scratches and water spotting.
High pressure car washes may cause water to enter
your vehicle.
Cleaning Exterior Lamps/Lenses
Use only lukewarm or cold water, a soft cloth and a car
washing soap to clean exterior lamps and lenses.
Follow instructions under ªWashing Your Vehicle.º
Finish Care
Occasional waxing or mild polishing of your vehicle by
hand may be necessary to remove residue from the
paint ®nish. You can get GM-approved cleaning products
from your dealer. See
Vehicle Care/Appearance
Materials on page 5-73.
Your vehicle has a ªbasecoat/clearcoatº paint ®nish.
The clearcoat gives more depth and gloss to the colored
basecoat. Always use waxes and polishes that are
non-abrasive and made for a basecoat/clearcoat paint
®nish.
Notice:Machine compounding or aggressive
polishing on a basecoat/clearcoat paint ®nish may
dull the ®nish or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys, etc.,
can damage your vehicle's ®nish if they remain
on painted surfaces. Wash the vehicle as soon as
possible. If necessary, use non-abrasive cleaners that
are marked safe for painted surfaces to remove
foreign matter.
5-71

82,500 Miles (137 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-50for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-50for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-50for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC)
or higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the ¯uid and ®lter do not require changing.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-19for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-14

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-19for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
See
Windshield Washer Fluid on page 5-31for further
details.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Don't forget to check
your spare tire. See
Tires on page 5-48for further
details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-36for further details.
6-15

Charging System Light....................................3-27
Check...........................................................3-30
Engine Light...............................................3-30
Check Engine Light.........................................3-30
Checking Coolant............................................5-20
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-54
Chemical Paint Spotting...................................5-73
Child Restraints..............................................1-35
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-40
Older Children.............................................1-28
Securing a Child Restraint Designed
for the LATCH System..............................1-41
Securing a Child Restraint in a Center
Rear Seat Position...................................1-44
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-42
Securing a Child Restraint in the Right
Front Seat Position...................................1-46
Top Strap...................................................1-38
Top Strap Anchor Location............................1-39
Where to Put the Restraint...........................1-38
Chime Level Adjustment..................................3-59Cigarette Lighter.............................................3-17
Cleaning........................................................5-68
Inside of Your Vehicle..................................5-68
Outside of Your Vehicle................................5-71
Underbody Maintenance...............................5-73
Weatherstrips..............................................5-70
Cleaning Aluminum Wheels..............................5-72
Cleaning Exterior Lamps/Lenses.......................5-71
Cleaning Fabric/Carpet....................................5-68
Cleaning Glass Surfaces..................................5-70
Cleaning Interior Plastic Components.................5-70
Cleaning Leather............................................5-69
Cleaning the Top of the Instrument Panel...........5-70
Cleaning Tires................................................5-72
Cleaning Vinyl................................................5-69
Cleaning Windshield and Wiper Blades..............5-72
Climate Control System...................................3-17
Outlet Adjustment........................................3-21
Compact Disc Messages.................3-41, 3-47, 3-56
Compact Spare Tire........................................5-66
Control of a Vehicle.......................................... 4-5
Coolant.........................................................3-29
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-21
Cooling System..............................................5-24
3