overheating CHEVROLET MALIBU 2005 5.G Owners Manual

Engine Coolant Temperature
Warning Light
This light indicates that
the engine coolant
has overheated or the
radiator cooling fan is
not working.
This light will come on briey when you turn on the
ignition as a check to show you it is working.
If the light comes on and the vehicle has been operating
under normal driving conditions, pull off the road, stop
the vehicle, and turn off the engine as soon as possible.
SeeCooling System on page 5-26for more information.
Engine Coolant Temperature Gage
This gage shows the engine coolant temperature.
If the gage pointer moves into the red area, the light
comes on and you hear a chime, your engine is too hot!
It means that your engine coolant has overheated.
If you have been operating your vehicle under
normal driving conditions and the gage reads hot,
you should pull off the road, stop your vehicle and
turn off the engine as soon as possible.
SeeEngine Overheating on page 5-24.
United StatesCanada
3-44

If You Do Decide To Pull a Trailer
If you do, here are some important points:
There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you’ll be driving. A good source for
this information can be state or provincial police.
Consider using a sway control. You can ask a hitch
dealer about sway controls.
Don’t tow a trailer at all during the rst 1,000 miles
(1 600 km) your new vehicle is driven. Your
engine, axle or other parts could be damaged.
Then, during the rst 500 miles (800 km) that you
tow a trailer, don’t drive over 50 mph (80 km/h)
and don’t make starts at full throttle. This helps your
engine and other parts of your vehicle wear in at
the heavier loads.
Obey speed limit restrictions when towing a trailer.
Don’t drive faster than the maximum posted speed
for trailers, or no more than 55 mph (90 km/h),
to save wear on your vehicle’s parts.
Three important considerations have to do with weight:
the weight of the trailer,
the weight of the trailer tongue
and the total weight on your vehicle’s tires.
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs (450 kg).
But even that can be too heavy.
It depends on how you plan to use your rig. For
example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to pull
a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
When towing a trailer on long uphill grades while the
outside temperature is above 85°F (29°C), reduce your
vehicle speed to 45 mph (72 km/h) to avoid overheating
the engine cooling system.
You can ask your dealer for our trailering information or
advice, or you can write us at:
Chevrolet Customer Assistance
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
4-39

Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need additional
wiring. Check with your dealer. The arrows on your
instrument panel will ash whenever you signal a turn or
lane change. Properly hooked up, the trailer lamps
will also ash, telling other drivers you’re about to turn,
change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It’s
important to check occasionally to be sure the trailer
bulbs are still working.
Driving On Grades
When towing a trailer on long uphill grades while the
outside temperature is above 85°F (29°C), reduce your
vehicle speed to 45 mph (72 km/h) to avoid overheating
the engine cooling system.
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don’t shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to
reduce engine load. SeeEngine Overheating on
page 5-24.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P).
5. Release the regular brakes.
4-43

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. Things that are especially important
in trailer operation are automatic transaxle uid (don’t
overll), engine oil, drive belt, cooling system and brake
system. Each of these is covered in this manual, and
the Index will help you nd them quickly. If you’re
trailering, it’s a good idea to review this information
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-24.
4-44

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Engine Coolant.............................................5-22
Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-24
Cooling System............................................5-26
Windshield Washer Fluid................................5-30
Brakes........................................................5-32
Battery........................................................5-35
Jump Starting...............................................5-36Bulb Replacement..........................................5-41
Halogen Bulbs..............................................5-41
Headlamps..................................................5-41
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-43
Replacement Bulbs.......................................5-45
Windshield Wiper Blade Replacement..............5-45
Tires..............................................................5-47
Tire Sidewall Labelling...................................5-48
Tire Terminology and Denitions.....................5-50
Ination - Tire Pressure.................................5-53
Tire Inspection and Rotation...........................5-54
When It Is Time for New Tires.......................5-55
Buying New Tires.........................................5-56
Uniform Tire Quality Grading..........................5-57
Wheel Alignment and Tire Balance..................5-58
Wheel Replacement......................................5-58
Tire Chains..................................................5-60
If a Tire Goes Flat........................................5-61
Changing a Flat Tire.....................................5-62
Removing the Spare Tire and Tools................5-63
Removing the Flat Tire and Installing the
Spare Tire................................................5-65
Storing a Flat or Spare Tire and Tools............5-70
Compact Spare Tire......................................5-73
Section 5 Service and Appearance Care
5-1

Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-24.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
5-22

Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixture at the surge tank, but only when the
engine is cool. If the surge tank is empty, a special ll
procedure is necessary. SeeEngine Overheating
on page 5-24andCooling System on page 5-26.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight and fully seated.
Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
You will nd an engine coolant temperature gage as
well as an engine coolant temperature warning light on
your vehicle’s instrument panel cluster. SeeEngine
Coolant Temperature Gage on page 3-40andEngine
Coolant Temperature Warning Light on page 3-40.
You will also nd a LOW COOLANT warning message
displayed on your Driver Information Center (DIC).
SeeDIC Warnings and Messages on page 3-52.
5-24

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should be at or above the FULL
COLD mark on the front of the coolant surge tank. If it
is not, you may have a leak at the pressure cap or in the
radiator hoses, heater hoses, radiator, water pump or
somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they are not, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-27

5. Remove clip B, shown above, and slide it into the
remaining claw of the wiper blade assembly.
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle’s Owner Manual.
{CAUTION:
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and a
serious accident. SeeLoading Your
Vehicle on page 4-29.
Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be
checked when your tires are cold. See
Inflation - Tire Pressure on page 5-53.
Overinated tires are more likely to be
cut, punctured or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
5-47

E
Electrical System
Add-On Equipment......................................5-83
Engine Compartment Fuse Block...................5-86
Fuses........................................................5-83
Headlamp Wiring.........................................5-83
Instrument Panel Fuse Block.........................5-84
Power Windows and Other Power Options......5-83
Rear Compartment Fuse Block......................5-88
Windshield Wiper Fuses...............................5-83
Engine
Air Cleaner/Filter.........................................5-20
Battery.......................................................5-35
Check and Service Engine Soon Light............3-41
Coolant......................................................5-22
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-40
Coolant Temperature Warning Light................3-40
Engine Compartment Overview......................5-12
Exhaust.....................................................2-32
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheating................................................5-24
Starting......................................................2-23Enhanced Traction System (ETS)........................ 4-8
Active Light................................................3-39
Warning Light.............................................3-39
Entry/Exit Lighting...........................................3-19
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-20
Finish Damage...............................................5-80
Fixed Mast Antenna.......................................3-122
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-61
Flat Tire, Changing.........................................5-62
Flat Tire, Storing.............................................5-70
Fluid
Automatic Transaxle.....................................5-21
Windshield Washer......................................5-30
Fog Lamps ....................................................3-18
Folding Seatback, Passenger............................. 1-6
Front Reading Lamps......................................3-19
5