engine CHEVROLET MALIBU 2006 6.G Owners Manual

(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-26 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(l)Visually inspect belt for fraying, excessive cracks,
or obvious damage. Replace belt if necessary.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability, and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-17for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary.
SeeEngine Coolant on page 5-26for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer uid reservoir and add the proper uid if
necessary.
6-8

At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure they
are inated to the correct pressures. Do not forget to
check the spare tire. SeeTires on page 5-54for further
details. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-72.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
notication. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-63.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-33.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in PARK (P) or NEUTRAL (N).
If the vehicle starts in any other position, contact
your GM Goodwrench
®dealer for service.
6-9

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-33.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the ignition to ON, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your GM Goodwrench
®dealer
for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to OFF in each shift lever position.
The ignition should turn to OFF only when the shift
lever is in PARK (P).
The key should come out only in OFF.
Contact your GM Goodwrench
®dealer if service is
required.
6-10

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench
®dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certied for Gasoline
Engines starburst symbol. GM
Goodwrench
®oil meets all the
requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil on page 5-17.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant
on page 5-26.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid
or equivalent DOT-3 brake uid.
Windshield
WasherGM Optikleen
®Washer Solvent.
Usage Fluid/Lubricant
Hydraulic
Power Steering
System
(if equipped)GM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransaxleDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch,
Pivots, Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 109435474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-12

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your GM dealer.
Part GM Part NumbersACDelco®Part
Numbers
Engine Air Cleaner/Filter 25099149 A1208C
Engine Oil Filter
2.2L L4 Engine 12579143 PF456G
3.5L V6 Engine 25010792 PF47
3.9L V6 Engine 89017342 PF61
Spark Plugs
2.2L L4 Engine 12599232 41-981
3.5L V6 Engine 12568387 41-101
3.9L V6 Engine 12591131 41-100
Windshield Wiper Blades
Driver’s Side – 22.0 inches (55.0 cm) 22688087 —
Passenger’s Side – 19.6 inches (50.0 cm) 22688086 —
Rear – 18 inches (46.7 cm) 10392621* —
*Wiper blade and assembly
6-13

Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called
event data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. This information has been
used to improve vehicle crash performance and may be
used to improve crash performance of future vehicles
and driving safety. Unlike the data recorders on many
airplanes, these on-board systems do not record sounds,
such as conversation of vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
In addition, once GM collects or receives data, GM may:
use the data for GM research needs,
make it available for research where appropriate
condentiality is to be maintained and need is
shown, or
share summary data which is not tied to a specic
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
7-10

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may call them at
1-800-333-0510 or write to:
Transport Canada
Place de Ville Tower C
330 Sparks Street
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada)
in a situation like this, we certainly hope you will
notify General Motors. Please call the Chevrolet
Customer Assistance Center at 1-800-222-1020,
or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
7-15

A
Accessories and Modications............................ 5-3
Accessory Power Outlet(s)...............................3-21
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-70
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-98
Adjustable Throttle and Brake Pedal..................2-25
Air Cleaner/Filter, Engine.................................5-22
Air Conditioning......................................3-22, 3-27
Airbag
Readiness Light..........................................3-35
Airbag Sensing and Diagnostic Module (SDM)....7-10
Airbag System................................................1-59
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-70
How Does an Airbag Restrain?......................1-67
Servicing Your Airbag-Equipped Vehicle..........1-69
What Makes an Airbag Inate?......................1-67
What Will You See After an Airbag Inates?....1-68
When Should an Airbag Inate?....................1-65
Where Are the Airbags?...............................1-62
Antenna, Backglass.......................................3-108
Antenna, Fixed Mast......................................3-108Antenna, XMâ„¢ Satellite Radio Antenna
System.....................................................3-108
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-37
Appearance Care
Aluminum Wheels........................................5-95
Care of Safety Belts....................................5-93
Chemical Paint Spotting...............................5-96
Cleaning Exterior Lamps/Lenses....................5-93
Cleaning the Inside of Your Vehicle................5-89
Fabric/Carpet..............................................5-90
Finish Care.................................................5-94
Finish Damage............................................5-96
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-92
Leather......................................................5-91
Sheet Metal Damage...................................5-96
Tires..........................................................5-95
Ultra Lux Suede..........................................5-92
Underbody Maintenance...............................5-96
Vehicle Care/Appearance Materials................5-97
Washing Your Vehicle...................................5-93
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-94
1

C
Calibration.............................................2-39, 2-41
California Fuel.................................................. 5-6
California Proposition 65 Warning....................... 5-3
Canadian Owners................................................ ii
Capacities and Specications..........................5-107
Carbon Monoxide...........2-15, 2-16, 2-36, 4-27, 4-42
Care of
Safety Belts................................................5-93
Your CD and DVD Player...........................3-107
Your CDs and DVDs ..................................3-107
Cargo Lamp...................................................3-20
Center Console Storage Area...........................2-50
Chains, Tire...................................................5-70
Charging System Light....................................3-36
Check
Engine Light...............................................3-41
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-96
Child Restraints
Child Restraint Systems...............................1-40
Infants and Young Children...........................1-36
Lower Anchors and Tethers for Children..........1-45
Older Children.............................................1-34
Securing a Child Restraint in a Rear Seat
Position..................................................1-54
Securing a Child Restraint in the Right Front
Seat Position...........................................1-56Child Restraints (cont.)
Where to Put the Restraint...........................1-44
Cigarette Lighter.............................................3-22
Cleaning
Aluminum Wheels........................................5-95
Exterior Lamps/Lenses.................................5-93
Fabric/Carpet..............................................5-90
Finish Care.................................................5-94
Inside of Your Vehicle..................................5-89
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-92
Leather......................................................5-91
Tires..........................................................5-95
Ultra Lux Suede..........................................5-92
Underbody Maintenance...............................5-96
Washing Your Vehicle...................................5-93
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-94
Climate Control System...................................3-22
Automatic...................................................3-27
Outlet Adjustment........................................3-31
Collision Damage Repair..................................7-11
Comfort Guides, Rear Safety Belt.....................1-30
Compact Spare Tire........................................5-88
Compass...............................................2-39, 2-41
Competitive Driving.........................................4-18
Content Theft-Deterrent....................................2-18
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-52
3