coolant CHEVROLET MALIBU 2008 6.G Owner's Manual

How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level is not at or above the FULL COLD
mark, add a 50/50 mixture of clean, drinkable water
and DEX-COOL
®coolant at the coolant surge tank,
but be sure the cooling system, including the coolant
surge tank pressure cap, is cool before you do it.
SeeEngine Coolant on page 5-26for more information.If no coolant is visible in the surge tank, add coolant as
follows:
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap — even a little — they
can come out at high speed. Never turn the
cap when the cooling system, including the
coolant surge tank pressure cap, is hot. Wait
for the cooling system and coolant surge tank
pressure cap to cool if you ever have to turn
the pressure cap.
5-34

{CAUTION:
Adding only plain water to the cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the
proper coolant mixture will. The vehicle’s
coolant warning system is set for the proper
coolant mixture. With plain water or the wrong
mixture, the engine could get too hot but you
would not get the overheat warning. The engine
could catch re and you or others could be
burned. Use a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. Remove the coolant surge tank pressure cap when
the cooling system, including the coolant surge tank
pressure cap and upper radiator hose, is no longer
hot. Turn the pressure cap slowly counterclockwise
about two or two and one-half turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out
the discharge hose.
2. Then keep turning the
pressure cap slowly,
and remove it.
5-35

3. Fill the coolant surge tank with the proper mixture,
to the FULL COLD mark. Wait about ve minutes,
then check to see if the level is below the mark. If the
level is below the FULL COLD mark, add additional
coolant to bring the level up to the mark. Repeat this
procedure until the level remains constant at the
FULL COLD mark for at least ve minutes.
4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge tank might be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the level
reaches the FULL COLD mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.Power Steering Fluid
SeeEngine Compartment
Overview on page 5-14for
reservoir location.
When to Check Power Steering Fluid
Power steering uid is used in all vehicles with
V6 engines. Vehicles with the 4-cylinder engine have
electric power steering and do not use power steering
uid.
It is not necessary to regularly check power steering
uid unless a leak is suspected in the system, or
an unusual noise is heard. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
5-36

Windshield Washer Fluid
What to Use
When you need windshield washer uid, be sure to read
the manufacturer’s instructions before use. If you will be
operating your vehicle in an area where the temperature
may fall below freezing, use a uid that has sufficient
protection against freezing.
Adding Washer Fluid
When the windshield washer uid reservoir is low,
a LOW WASHER FLUID message displays on
the Driver Information Center (DIC). SeeDIC Warnings
and Messages on page 3-48for more information.
Open the cap with the
washer symbol on it.
Add washer uid until the
tank is full. SeeEngine
Compartment Overview
on page 5-14for reservoir
location.Notice:
When using concentrated washer uid, follow
the manufacturer’s instructions for adding water.
Do not mix water with ready-to-use washer uid.
Water can cause the solution to freeze and
damage your washer uid tank and other parts of
the washer system. Also, water does not clean as
well as washer uid.
Fill the washer uid tank only three-quarters
full when it is very cold. This allows for uid
expansion if freezing occurs, which could
damage the tank if it is completely full.
Do not use engine coolant (antifreeze) in your
windshield washer. It can damage the vehicle’s
windshield washer system and paint.
5-38

Cold Tire Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInflation - Tire Pressure on
page 5-60.
Curb Weight
:The weight of a motor vehicle with
standard and optional equipment including the
maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
DOT Markings
:A code molded into the sidewall
of a tire signifying that the tire is in compliance with
the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN), an
alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR
:Gross Vehicle Weight Rating.
SeeLoading the Vehicle on page 4-21.
GAWR FRT
:Gross Axle Weight Rating for the
front axle. SeeLoading the Vehicle on page 4-21.
GAWR RR
:Gross Axle Weight Rating for the
rear axle. SeeLoading the Vehicle on page 4-21.
Intended Outboard Sidewall
:The side of an
asymmetrical tire, that must always face outward
when mounted on a vehicle.Kilopascal (kPa)
:The metric unit for air pressure.
Light Truck (LT-Metric) Tire
:A tire used on
light duty trucks and some multipurpose passenger
vehicles.
Load Index
:An assigned number ranging from 1
to 279 that corresponds to the load carrying
capacity of a tire.
Maximum Ination Pressure
:The maximum
air pressure to which a cold tire can be inated.
The maximum air pressure is molded onto the
sidewall.
Maximum Load Rating
:The load rating for a tire
at the maximum permissible ination pressure
for that tire.
Maximum Loaded Vehicle Weight
:The sum of
curb weight, accessory weight, vehicle capacity
weight, and production options weight.
Normal Occupant Weight
:The number of
occupants a vehicle is designed to seat multiplied
by 150 lbs (68 kg). SeeLoading the Vehicle on
page 4-21.
Occupant Distribution
:Designated seating
positions.
5-58

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-19. Reset oil
life system. SeeEngine Oil Life System on page 5-22.An Emission
Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine
Air Cleaner/Filter on page 5-24.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection
and Rotation on page 5-67and “Tire Wear Inspection” inAt Least Once a
Month on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add
uid as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
3.6L Engine Only: Check automatic transmission uid level and add
uid as needed.•
Inspect throttle system.See footnote (g).•
6-5

(i)Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer/retailer
perform this service. See Engine Coolant on page 5-26
for what to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and filler neck. Pressure test
the cooling system and pressure cap.
(j)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the fluid level checked. Add fluid if needed.
(k)If you drive regularly under dusty conditions, inspect
the filter at each engine oil change.
(l)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure vehicle safety,
dependability, and emission control performance. Your
dealer/retailer can assist with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to the
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by the vehicle
warranty.
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-19.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-26.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer uid reservoir and add the proper uid if
necessary.
6-8

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-19.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-26.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherOptikleen
®Washer Solvent.
Hydraulic Power
Steering
System
(if equipped)GM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Usage Fluid/Lubricant
Automatic
TransmissionDEXRON®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor,
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 109435474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-12

Child Restraints (cont.)
Securing a Child Restraint in the
Right Front Seat Position..........................1-52
Where to Put the Restraint...........................1-40
Cleaning
Aluminum Wheels........................................5-94
Exterior Lamps/Lenses.................................5-93
Fabric/Carpet..............................................5-90
Finish Care.................................................5-93
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-91
Interior.......................................................5-89
Tires..........................................................5-95
Underbody Maintenance...............................5-96
Washing Your Vehicle...................................5-92
Weatherstrips..............................................5-92
Windshield and Wiper Blades........................5-94
Climate Control System...................................3-21
Automatic...................................................3-24
Outlet Adjustment........................................3-29
Clock, Setting.................................................3-60
Collision Damage Repair..................................7-12
Compact Spare Tire........................................5-88
Compass.......................................................2-39
Content Theft-Deterrent....................................2-18Control of a Vehicle.......................................... 4-3
Convenience Net............................................2-53
Coolant
Engine.......................................................5-26
Engine Temperature Gage............................3-40
Engine Temperature Warning Light.................3-40
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-32
Cruise Control................................................3-10
Cruise Control Light........................................3-44
Cupholders....................................................2-52
Customer Assistance Information
Courtesy Transportation................................7-10
Customer Assistance for
Text Telephone (TTY) Users........................ 7-6
Customer Assistance Offices........................... 7-6
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-7
Reporting Safety Defects to General Motors....7-16
Reporting Safety Defects to the
Canadian Government..............................7-15
Reporting Safety Defects to the
United States Government.........................7-15
Roadside Assistance Program......................... 7-7
Service Publications Ordering Information........7-16
3

Engine
Air Cleaner/Filter.........................................5-24
Check and Service Engine Soon Light............3-41
Coolant......................................................5-26
Coolant Heater............................................2-27
Coolant Temperature Gage...........................3-40
Coolant Temperature Warning Light................3-40
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-14
Exhaust.....................................................2-37
Oil .............................................................5-19
Oil Life System...........................................5-22
Overheated Protection Operating Mode...........5-31
Overheating................................................5-29
Starting......................................................2-24
Entry/Exit Lighting...........................................3-17
Event Data Recorders.....................................7-18
Extender, Safety Belt.......................................1-30
F
Filter
Engine Air Cleaner......................................5-24
Finish Damage...............................................5-95
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-77Flat Tire, Changing.........................................5-78
Flat Tire, Storing.............................................5-87
Fluid
Automatic Transmission................................5-26
Power Steering...........................................5-36
Windshield Washer......................................5-38
Fog Lamp
Fog ...........................................................3-16
Folding Rear Seat............................................ 1-9
Front Reading Lamps......................................3-17
Front Storage Area.........................................2-52
Fuel............................................................... 5-5
Additives...................................................... 5-7
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-11
Filling the Tank............................................. 5-8
Fuels in Foreign Countries.............................. 5-8
Gage .........................................................3-45
Gasoline Octane........................................... 5-6
Gasoline Specications.................................. 5-6
Running Out of...........................................2-38
Fuses...........................................................5-99
Engine Compartment Fuse Block.................5-102
Instrument Panel Fuse Block.........................5-99
Rear Compartment Fuse Block....................5-105
Windshield Wiper.........................................5-98
5