engine coolant CHEVROLET MALIBU 2011 7.G User Guide

Black plate (1,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-3
California Perchlorate Materials Requirements . . . . 10-3
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 10-4
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-6
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . 10-13
Engine Air Cleaner/Filter . . . . 10-14
Cooling System . . . . . . . . . . . . 10-15
Engine Coolant . . . . . . . . . . . . . 10-16
Engine Overheating . . . . . . . . 10-19 Overheated Engine
Protection
Operating Mode . . . . . . . . . . . 10-20
Power Steering Fluid . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-22
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Starter Switch Check . . . . . . . 10-25
Automatic Transmission Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . 10-26
Ignition Transmission Lock Check . . . . . . . . . . . . . . . . . . . . . 10-26
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-26
Wiper Blade Replacement . . . . . . . . . . . . . . 10-27
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-27
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-28
Halogen Bulbs . . . . . . . . . . . . . . 10-28
Taillamps, Turn Signal, andStoplamps . . . . . . . . . . . . . . . . 10-28
License Plate Lamp . . . . . . . . 10-29
Replacement Bulbs . . . . . . . . . 10-29
Electrical System
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-30
Fuses . . . . . . . . . . . . . . . . . . . . . . 10-30
Engine Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-31
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-33
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-35
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Winter Tires . . . . . . . . . . . . . . . . 10-39
Low-Profile Tires . . . . . . . . . . . 10-39
Tire Sidewall Labeling . . . . . . 10-40
Tire Designations . . . . . . . . . . . 10-42
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-42
Tire Pressure . . . . . . . . . . . . . . . 10-45
Tire Pressure for High-Speed Operation . . . . . . . . . . . . . . . . . 10-46
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . . . 10-47
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-48
Tire Inspection . . . . . . . . . . . . . . 10-51
Tire Rotation . . . . . . . . . . . . . . . 10-52

Black plate (7,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-7
A.Engine Air Cleaner/Filteron
page 10‑14.
B. Engine Cooling Fan (Out of View). See Cooling System
on
page 10‑15.
C. Engine Oil Fill Cap. See “When
to Add Engine Oil” under
Engine Oil on page 10‑9.
D. Engine Oil Dipstick (Out of View). See “Checking Engine
Oil” under Engine Oil
on
page 10‑9. E. Engine Coolant Surge Tank.
See Engine Coolant
on
page 10‑16.
F. Pressure Cap. See Cooling
System
on page 10‑15.
G. Brake Master Cylinder Reservoir. See “Brake Fluid”
under Brakes on page 10‑22. H.
Battery on page 10‑25.
I. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluidon
page 10‑22.
J. See Engine Compartment Fuse
Block on page 10‑31.

Black plate (9,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-9
A.Engine Air Cleaner/Filteron
page 10‑14.
B. Power Steering Fluid Reservoir. See Power Steering Fluid
on
page 10‑21.
C. Engine Oil Fill Cap. See “When
to Add Engine Oil” under
Engine Oil on page 10‑9.
D. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10‑9.
E. Electric Engine Cooling Fans (Out of View). See Cooling
System on page 10‑15.
F. Engine Coolant Surge Tank. See Engine Coolant
on
page 10‑16. G. Pressure Cap. See
Cooling
System on page 10‑15.
H. Brake Master Cylinder Reservoir. See “Brake Fluid”
under Brakes on page 10‑22.
I. Automatic Transmission Fluid Dipstick (Out of View). See
“Checking the Fluid Level”
under Automatic Transmission
Fluid on page 10‑13.
J. See Battery on page 10‑25.
K. Engine Compartment Fuse
Block on page 10‑31.
L. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluidon
page 10‑22.
Engine Oil
To ensure proper engine
performance and long life, careful
attention must be paid to engine oil.
Following these simple, but
important steps will help protect
your investment:
.Always use engine oil approved
to the proper specification and of
the proper viscosity grade. See
“Selecting the Right Engine Oil.”
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil.”
.Change the engine oil at the
appropriate time. See Engine Oil
Life System on page 10‑12.
.Always dispose of engine oil
properly. See “What to Do With
Used Oil.”

Black plate (15,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-15
3. Inspect or replace the engine aircleaner/filter.
4. Align the filter correctly using the alignment tab.
5. Install the cover by guiding the tabs on the rim of the top cover
into the bottom hinges and turn
the cover down to close it.
6. The spring clips will engage easily, if the cover is properly
seated.
{WARNING
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
Notice: If the air cleaner/filter is
off, dirt can easily get into the
engine, which could damage it.
Always have the air cleaner/filter
in place when you are driving.
Cooling System
The cooling system allows the
engine to maintain the correct
working temperature.
3.6 L V6 Engine Shown,
2.4 L L4 Engine Similar
A. Engine Cooling Fans (Out of View)
B. Engine Coolant Surge Tank
C. Pressure Cap

Black plate (16,1)Chevrolet Malibu Owner Manual - 2011
10-16 Vehicle Care
{WARNING
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{WARNING
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine fire, and you
could be burned. Get any leak
fixed before you drive the vehicle.Notice:
Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 50 000 km
(30,000 miles) or 24 months,
whichever occurs first. Any
repairs would not be covered by
the vehicle warranty. Always use
DEX-COOL (silicate-free) coolant
in the vehicle.
Engine Coolant
The cooling system in the vehicle is
filled with DEX-COOL®engine
coolant. This coolant is designed to
remain in the vehicle for 5 years or
240 000 km (150,000 mi), whichever
occurs first.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
see Engine Overheating
on
page 10‑19.
What to Use
{WARNING
Adding only plain water or some
other liquid to the cooling system
can be dangerous. Plain water
and other liquids, can boil before
the proper coolant mixture will.
The vehicle's coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch fire and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL coolant.

Black plate (17,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-17
Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
coolant. If using this mixture,
nothing else needs to be added.
This mixture:
.Gives freezing protection down
to−37°C (−34°F), outside
temperature.
.Gives boiling protection up to
129°C (265°F), engine
temperature.
.Protects against rust and
corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine
temperature.
Notice: If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts.
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant surge tank. If the coolant
inside the coolant surge tank is
boiling, do not do anything else until
it cools down. If coolant is visible
but the coolant level is not at or
above the FULL COLD mark, add a
50/50 mixture of clean, drinkable
water and DEX-COOL coolant at the
coolant surge tank, but be sure the
cooling system is cool before this is
done. See Engine Overheating
on
page 10‑19for more information.
The coolant level should be at or
above the FULL COLD mark on the
coolant surge tank. If it is not, there
may be a leak at the pressure cap
or in the radiator hoses, heater
hoses, radiator, water pump,
or somewhere else in the cooling
system.
How to Add Coolant to the
Coolant Surge Tank
{WARNING
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
Notice: This vehicle has a
specific coolant fill procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If coolant is needed, add the proper
DEX-COOL coolant mixture at the
coolant surge tank.

Black plate (18,1)Chevrolet Malibu Owner Manual - 2011
10-18 Vehicle Care
How to Add Coolant to the
Radiator
{WARNING
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{WARNING
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the surge tank pressure
cap—even a little —they can
come out at high speed. Never
turn the cap when the cooling
system, including the surge tank
(Continued)
WARNING (Continued)
pressure cap, is hot. Wait for the
cooling system and surge tank
pressure cap to cool if you ever
have to turn the pressure cap.
If coolant is needed, add the proper
mixture directly to the radiator, but
be sure the cooling system is cool
before this is done.
1. Remove the coolant surge tank pressure cap when the cooling
system, including the coolant
surge tank pressure cap and
upper radiator hose, is no longer
hot. Turn the pressure cap
slowly counterclockwise about
two or two and one-half turns.
If a hiss is heard, wait for that to
stop. This will allow any
pressure still left to be vented
out the discharge hose.
2. Then keep turning the pressurecap slowly, and remove it.
3. Fill the coolant surge tank with the proper mixture, to the FULL
COLD mark. Wait about
five minutes, then check to see if
the level is below the mark. If the
level is below the FULL COLD
mark, add additional coolant to
bring the level up to the mark.
Repeat this procedure until the
level remains constant at the
FULL COLD mark for at least
five minutes.
4. With the coolant surge tank pressure cap off, start the
engine and let it run until the
upper radiator hose can be felt
getting hot. Watch out for the
engine cooling fans.

Black plate (19,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-19
By this time, the coolant level
inside the coolant surge tank
might be lower. If the level is
lower than the FULL COLD
mark, add more of the proper
mixture to the coolant surge tank
until the level reaches the FULL
COLD mark.
5. Then replace the pressure cap. Be sure the pressure cap is
hand-tight and fully seated.
Notice: If the pressure cap is not
tightly installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has several indicators
to warn of engine overheating.
There is an engine coolant
temperature gauge as well as an
engine coolant temperature warning
light on the vehicle's instrument
panel cluster. See Engine Coolant Temperature Gauge on page 5‑20
and
Engine Coolant Temperature
Warning Light on page 5‑20.
If it is decided not to lift the hood
when this warning appears, but
instead get service help right away.
See Roadside Assistance Program
(United States and Canada)
on
page 13‑7or Roadside Assistance
Program (Mexico) on page 13‑9.
If it is decided to lift the hood, make
sure the vehicle is parked on a level
surface.
Then check to see if the engine
cooling fans are running. If the
engine is overheating, both fans
should be running. If they are not,
do not continue to run the engine
and have the vehicle serviced.
Notice: Engine damage from
running the engine without
coolant is not covered by the
warranty.
If Steam is Coming from the
Engine Compartment
{WARNING
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when your
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop your
engine if it overheats, and get out
of the vehicle until the engine
is cool.

Black plate (21,1)Chevrolet Malibu Owner Manual - 2011
Vehicle Care 10-21
Notice:After driving in the
overheated engine protection
operating mode, to avoid engine
damage, allow the engine to cool
before attempting any repair. The
engine oil will be severely
degraded. Repair the cause of
coolant loss, change the oil and
reset the oil life system. See
Engine Oil on page 10‑9.
Power Steering Fluid
See Engine Compartment
Overviewon page 10‑6for
reservoir location.
When to Check Power Steering
Fluid
Power steering fluid is used in all
vehicles with the V6 engine.
Vehicles with the 4-cylinder engine
have electric power steering and do
not use power steering fluid.
It is not necessary to regularly
check power steering fluid unless a
leak is suspected in the system,
or an unusual noise is heard. A fluid
loss in this system could indicate a
problem. Have the system inspected
and repaired.
How to Check Power Steering
Fluid
To check the power steering fluid:
1. Turn the key off and let the
engine compartment cool down.
2. Wipe the cap and the top of the reservoir clean. 3. Unscrew the cap and wipe the
dipstick with a clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the fluid level on the dipstick.
The fluid level should be between
the MIN (Minimum) and MAX
(Maximum) marks when the engine
is cold, and at the MAX mark when
the engine is hot. If the fluid is at the
MIN mark when the engine is cold
or hot, power steering fluid should
be added.
The fluid level should be within the
crosshatch area on the dipstick.
If the fluid is at or below the ADD or
MIN mark on the dipstick, add just
enough fluid to bring the level within
the crosshatch area.
What to Use
To determine what kind of fluid to
use, see Recommended Fluids and
Lubricants
on page 11‑6. Always
use the proper fluid.

Black plate (22,1)Chevrolet Malibu Owner Manual - 2011
10-22 Vehicle Care
Washer Fluid
What to Use
When windshield washer fluid is
needed, be sure to read the
manufacturer's instructions before
use. If operating the vehicle in an
area where the temperature may fall
below freezing, use a fluid that has
sufficient protection against
freezing.
Adding Washer Fluid
When the windshield washer fluid
reservoir is low, a LOW WASHER
FLUID message displays on the
Driver Information Center (DIC).
SeeDriver Information Center (DIC)
on page 5‑23for more information.
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. See Engine
Compartment Overview
on
page 10‑6for reservoir location.
Notice:
.When using concentrated
washer fluid, follow the
manufacturer's instructions
for adding water.
.Do not mix water with
ready-to-use washer fluid.
Water can cause the solution
to freeze and damage the
washer fluid tank and other
parts of the washer system.
Also, water does not clean as
well as washer fluid.
.Fill the washer fluid tank only
three-quarters full when it is
very cold. This allows for
fluid expansion if freezing
occurs, which could
damage the tank if it is
completely full.
.Do not use engine coolant
(antifreeze) in the windshield
washer. It can damage the
windshield washer system
and paint.
Brakes
This vehicle has disc brakes. Disc
brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal firmly.