ECU CHEVROLET MALIBU 2017 9.G Repair Manual

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 297
The coolant surge tank pressurecap can be removed when thecooling system, including the surgetank pressure cap and upperradiator hose, is no longer hot.
1. Turn the pressure cap slowlycounterclockwise. If a hiss isheard, wait for that to stop.Ahissmeansthereisstillsome pressure left.
2. Keep turning the cap andremove it.
1.5L L4 Turbo and 2.0L L4 Turbo
Coolant Surge Tank
1.8L L4 Hybrid Coolant
Surge Tank
3. Fill the coolant surge tank withthe proper mixture to the markpointed to on the coolantsurge tank.
4. With the coolant surge tankcap off, start the engine and letit run until the upper radiatorhose starts getting hot. Watchout for the engine cooling fan.By this time, the coolant levelinside the coolant surge tankmay be lower. If the level islower, add more of the propermixture to the coolant surge
tank until the level reaches themark pointed to on the coolantsurge tank.
5. Replace the cap tightly.
Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an engine coolanttemperature gauge on theinstrument cluster to warn of engineoverheating. SeeEngine CoolantTe m p e r a t u r e G a u g e011 9.
If the decision is made not to lift thehood when this warning appears,get service help right away. Contactyour dealer for additionalinformation.
If the decision is made to lift thehood, make sure the vehicle isparked on a level surface.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
302 Vehicle Care
{Warning
Damage to the high voltage
battery or high voltage system
can create a risk of electric shock,
overheating, or fire.
If the vehicle is damaged from a
moderate to severe crash, flood,
fire, or other event, the vehicle
should be inspected as soon as
possible. Until the vehicle has
been inspected, store it outside at
least 15 m (50 ft) from any
structure or anything that can
burn. Ventilate the vehicle by
opening a window or a door.
Contact Customer Assistance as
soon as possible to determine
whether an inspection is needed.
SeeCustomer Assistance
Offices0385.
Stop/Start System
If equipped with the 1.5L L4 engine,the vehicle has a stop/start systemto shut off the engine to helpconserve fuel. SeeStarting theEngine0227.
Vehicles with a 1.5L engine have anAbsorbed Glass Mat (AGM) 12-voltbattery. Installation of a standard12-volt battery will result in reduced12-volt battery life.
When using a 12-volt batterycharger on the 12-volt AGM battery,some chargers have an AGMbattery setting on the charger.If available, use the AGM setting onthe charger, to limit charge voltageto 14.8 volts.
{Warning
WA R N I N G :Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
(Continued)
Warning (Continued)
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer.WASH HANDS AFTER
HANDLING.
SeeCalifornia Proposition
65 Warning0279.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
Yo u c a n b e b a d l y h u r t i f y o u a r e
not careful. SeeJump Starting -
North America0352for tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove the12-volt battery black, negative (✓)cable from the battery to keep thebattery from running down.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
338 Vehicle Care
Caution (Continued)
Install them on the tires of the
front axle. Don't use chains on the
tires of the rear axle. Tighten
them as tightly as possible with
the ends securely fastened. Drive
slowly and follow the chain
manufacturer's instructions. If the
chains contact the vehicle, stop
and retighten them. If the contact
continues, slow down until it
stops. Driving too fast or spinning
the wheels with chains on will
damage the vehicle.
If a Tire Goes Flat
It is unusual for a tire to blow outwhile driving, especially if the tiresare maintained properly. SeeTires0317.Ifairgoesoutofatire,itismuch more likely to leak out slowly.But if there is ever a blowout, hereare a few tips about what to expectand what to do:
If a front tire fails, the flat tirecreates a drag that pulls the vehicletoward that side. Take your foot off
the accelerator pedal and grip thesteering wheel firmly. Steer tomaintain lane position, and thengently brake to a stop, well off theroad, if possible.
Arearblowout,particularlyonacurve, acts much like a skid andmay require the same correction asused in a skid. Stop pressing theaccelerator pedal and steer tostraighten the vehicle. It may bevery bumpy and noisy. Gently braketo a stop, well off the road,if possible.
{Warning
Driving on a flat tire will cause
permanent damage to the tire.
Re-inflating a tire after it has been
driven on while severely
underinflated or flat may cause a
blowout and a serious crash.
Never attempt to re-inflate a tire
that has been driven on while
severely underinflated or flat.
Have your dealer or an authorized
(Continued)
Warning (Continued)
tire service center repair or
replace the flat tire as soon as
possible.
{Warning
Lifting a vehicle and getting under
it to do maintenance or repairs is
dangerous without the
appropriate safety equipment and
training. If a jack is provided with
the vehicle, it is designed only for
changing a flat tire. If it is used for
anything else, you or others could
be badly injured or killed if the
vehicle slips off the jack. If a jack
is provided with the vehicle, only
use it for changing a flat tire.
If a tire goes flat, avoid further tireand wheel damage by driving slowlyto a level place, well off the road,if possible. Turn on the hazardwarning flashers. SeeHazardWarning Flashers0166.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 351
2. Screw the extension bolt ontothe end of the spare tire stowbolt by hand.
3. Replace the foam, jack, andtools in their original storagelocation.
4. Remove the insulator pad andplace it over the foam holder toprotect the wheel of the flat tirefrom the jack.
5. Place the tire facing down overthe extension bolt.
6. Turn the retainer nut clockwiseto secure the tire.
7. Place the floor cover on thewheel.
The compact spare is for temporaryuse only. Replace the compactspare tire with a full-size tire assoon as you can.
Compact Spare Tire
{Warning
Driving with more than one
compact spare tire at a time could
result in loss of braking and
handling. This could lead to a
crash and you or others could be
injured. Use only one compact
spare tire at a time.
If this vehicle has a compact sparetire, it was fully inflated when new;however, it can lose air over time.Check the inflation pressureregularly. It should be 420 kPa(60 psi).
Stop as soon as possible and checkthat the spare tire is correctlyinflated after being installed on thevehicle. The compact spare tire isdesigned for temporary use only.The vehicle will perform differently
with the spare tire installed and it isrecommended that the vehiclespeed be limited to 80 km/h(50 mph). To conserve the tread ofthe spare tire, have the standard tirerepaired or replaced as soon asconvenient and return the spare tireto the storage area.
When using a compact spare tire,the AWD (if equipped), ABS, andTraction Control systems mayengage until the spare tire isrecognized by the vehicle,especially on slippery roads. Adjustdriving to reduce possiblewheel slip.
Caution
When the compact spare is
installed, do not take the vehicle
through an automatic car wash
with guide rails. The compact
spare can get caught on the rails
which can damage the tire, wheel,
and other parts of the vehicle.
Do not use the compact spare onother vehicles.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 355
10. Start the vehicle with the goodbattery and run the engine atidle speed for at leastfour minutes.
11 . Tr y t o s t a r t t h e v e h i c l e t h a t h a dthe dead battery. If it will notstart after a few tries, itprobably needs service.
For hybrid vehicles, the engine willonly start if needed after pressingON/RUN/START. The vehicle readylight will come on when thepropulsion system is on and ready.In cold temperatures, the engine willnot run with the hood open. Closethe hood.
Caution
If the jumper cables are
connected or removed in the
wrong order, electrical shorting
may occur and damage the
vehicle. The repairs would not be
covered by the vehicle warranty.
Always connect and remove the
jumper cables in the correct order,
(Continued)
Caution (Continued)
making sure that the cables do
not touch each other or other
metal.
Jumper Cable Removal
Reverse the sequence exactly whenremoving the jumper cables.
After starting the disabled vehicleand removing the jumper cables,allow it to idle for several minutes.
Towing the Vehicle
Caution
Incorrectly towing a disabled
vehicle may cause damage. The
damage would not be covered by
the vehicle warranty.
Do not lash or hook to
suspension components. Use the
proper straps around the tires to
secure the vehicle.
Have the vehicle towed on a wheellift tow truck. A flatbed car carriercould damage the vehicle. Thewheel lift tow truck must raise therear of the vehicle and wheel dolliesmust be used to lift the front wheelsoff the ground.
Consult your dealer or aprofessional towing service if thedisabled vehicle must be towed.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
356 Vehicle Care
Recreational Vehicle
Towing
Recreational vehicle towing meanstowing the vehicle behind anothervehicle–such as behind a motorhome. The two most common typesof recreational vehicle towing areknown as dinghy towing and dollytowing. Dinghy towing is towing thevehicle with all four wheels on theground. Dolly towing is towing thevehicle with two wheels on theground and two wheels up on adevice known as a dolly.
Here are some important things toconsider before recreational vehicletowing:
.What is the towing capacity ofthe towing vehicle? Be sure toread the tow vehiclemanufacturer'srecommendations.
.How far will the vehicle betowed? Some vehicles haverestrictions on how far and howlong they can tow.
.Does the vehicle have theproper towing equipment? Seeyour dealer or traileringprofessional for additional adviceand equipmentrecommendations.
.Is the vehicle ready to betowed? Just as preparing thevehicle for a long trip, make surethe vehicle is prepared to betowed.
Dinghy Towing (1.5L Engine
without Active Shutters
RPO VRI)
Vehicles with active shutters cannotbe dinghy towed.
To d i n g h y t o w t h e v e h i c l e f r o m t h efront with all four wheels on theground:
1. Position the vehicle to tow andthen secure it to the towingvehicle.
2. Start the engine and place thevehicle in N (Neutral).
3. Press ENGINE START/STOPonce to turn the engine off. SeeIgnition Positions0225.
4. To prevent the battery fromdraining while the vehicle isbeing towed, remove fusesF10 and F41 from theinstrument panel fuse block.SeeInstrument Panel FuseBlock0315.
Remember to reinstall the fusesonce the destination has beenreached.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 357
Caution
If 105 km/h (65 mph) is exceeded
while towing the vehicle, it could
be damaged. Never exceed
105 km/h (65 mph) while towing
the vehicle.
Caution
Use of a shield mounted in front
of the vehicle grille could restrict
airflow and cause damage to the
transmission. The repairs would
not be covered by the vehicle
warranty. If using a shield, only
use one that attaches to the
towing vehicle.
Dinghy Towing (1.5L Engine
with Active Shutters RPO VRI,
1.8L Engine, 2.0L Engine)
Caution
If the vehicle is towed with all four
wheels on the ground, the drive
unit could be damaged. Repairs
would not be covered by the
vehicle warranty. Do not tow the
vehicle with all four wheels on the
ground.
Vehicles with these options are notdesigned to be towed with all fourwheels on the ground.
Dolly Towing
To w t h e v e h i c l e w i t h t h e t w o r e a rwheels on the ground and the frontwheels on a dolly.
To t o w t h e v e h i c l e w i t h t w o w h e e l son the ground and a dolly:
1. Put the front wheels on a dolly.
2. Put the shift lever in P (Park).
3. Secure the vehicle to the dolly.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
Vehicle Care 367
Reinstall by lining up the floor matretainer openings over the carpetretainers and snapping into position.
Make sure the floor mat is properlysecured in place.
Verify the floor mat does notinterfere with the pedals.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
388 Customer Information
Services Provided
.Emergency Fuel Delivery:Delivery of enough fuel for thevehicle to get to the nearestservice station.
.Lock-Out Service:Service tounlock the vehicle if you arelocked out. A remote unlock maybe available if you have OnStar.For security reasons, the drivermust present identificationbefore this service is given.
.Emergency Tow from a PublicRoad or Highway:To w t o t h enearest Chevrolet dealer forwarranty service, or if the vehiclewas in a crash and cannot bedriven. Assistance is not givenwhen the vehicle is stuck in thesand, mud, or snow.
.Flat Tire Change:Service tochange a flat tire with the sparetire. The spare tire, if equipped,must be in good condition andproperly inflated. It is the owner'sresponsibility for the repair orreplacement of the tire if it is notcovered by the warranty.
.Battery Jump Start:Service tojump start a dead battery.
.Tr i p I n t e r r u p t i o n B e n e f i t s a n dAssistance:If your trip isinterrupted due to a warrantyevent, incidental expenses maybe reimbursed within thePowertrain warranty period.Items considered are reasonableand customary hotel, meals,rental car, or a vehicle beingdelivered back to the customer,up to 805 km (500 mi).
Services Not Included in
Roadside Assistance
.Impound towing caused byviolation of any laws.
.Legal fines.
.Mounting, dismounting,or changing of snow tires,chains, or other traction devices.
Service is not provided if a vehicleis in an area that is not accessibleto the service vehicle or is not aregularly traveled or maintainedpublic road, which includes ice andwinter roads. Off-road use is notcovered.
Services Specific to
Canadian-Purchased Vehicles
.Fuel Delivery:Reimbursementis up to 7 liters. If available,diesel fuel delivery may berestricted. Propane and otherfuels are not provided throughthis service.
.Lock-Out Service:Vehicleregistration is required.
.Tr i p I n t e r r u p t i o n B e n e f i t s a n dAssistance:Must be over150 km from where your trip wasstarted to qualify.Pre-authorization, originaldetailed receipts, and a copy ofthe repair orders are required.Once authorization has beenreceived, the RoadsideAssistance advisor will help tomake arrangements and explainhow to receive payment.
.Alternative Service:Ifassistance cannot be providedright away, the RoadsideAssistance advisor may givepermission to get localemergency road service. You willreceive payment, up to $100,

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-10122664) - 2017 - crc - 5/23/16
OnStar 397
OnStar
OnStar Overview
OnStar Overview . . . . . . . . . . . . . 397
OnStar Services
Emergency . . . . . . . . . . . . . . . . . . . 398Security . . . . . . . . . . . . . . . . . . . . . . 398Navigation . . . . . . . . . . . . . . . . . . . . 399Connections . . . . . . . . . . . . . . . . . . 399Diagnostics . . . . . . . . . . . . . . . . . . . 401
OnStar Additional Information
OnStar AdditionalInformation . . . . . . . . . . . . . . . . . . 402
OnStar Overview
=Voice Command Button
QBlue OnStar Button
>Red Emergency Button
This vehicle may be equipped with acomprehensive, in-vehicle systemthat can connect to an OnStarAdvisor for Emergency, Security,Navigation, Connections, andDiagnostics Services. OnStarservices may require a paidsubscription and data plan. OnStarrequires the vehicle battery andelectrical system, cellular service,and GPS satellite signals to beavailable and operating. OnStar actsas a link to existing emergencyservice providers. OnStar maycollect information about you andyour vehicle, including locationinformation. See OnStar User
Te r m s , P r i v a c y S t a t e m e n t , a n dSoftware Terms for more detailsincluding system limitations atwww.onstar.com (U.S.) orwww.onstar.ca (Canada).
The OnStar system status light isnext to the OnStar buttons. If thestatus light is:
.Solid Green: System is ready.
.Flashing Green: On a call.
.Red: Indicates a problem.
.Off: System is active. PressQ
twice to speak with an OnStarAdvisor.
PressQor call 1-888-4ONSTAR
(1-888-466-7827) to speak to anAdvisor.
Press=to:
.Make a call, end a call,or answer an incoming call.
.Give OnStar Hands-Free Callingvoice commands.
.Give OnStar Turn-by-TurnNavigation voice commands.