engine CHEVROLET MALIBU 2020 Owners Manual

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 231
proper sequence to torque
specifications. SeeCapacities and
Specifications 0317.
Brake pads should be replaced as
complete sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a sign
that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts
with new, approved replacement
parts. If this is not done, the brakes
may not work properly. The braking
performance expected can change
in many other ways if the wrong
replacement brake parts are
installed or if parts are improperly
installed.
Brake Fluid
The brake master cylinder reservoir
is filled with GM approved DOT 3
brake fluid as indicated on the
reservoir cap. See Engine
Compartment Overview 0216 for
the location of the reservoir.
Checking Brake Fluid
With the vehicle in P (Park) on a
level surface, the brake fluid level
should be between the minimum
and maximum marks on the brake
fluid reservoir.
There are only two reasons why the
brake fluid level in the reservoir may
go down:
. Normal brake lining wear. When
new linings are installed, the
fluid level goes back up. .
A fluid leak in the brake
hydraulic system. Have the
brake hydraulic system fixed.
With a leak, the brakes will not
work well.
Always clean the brake fluid
reservoir cap and the area around
the cap before removing it.
Do not top off the brake fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove fluid, as
necessary, only when work is done
on the brake hydraulic system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake hydraulic
system.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
232 Vehicle Care
When the brake fluid falls to a low
level, the brake warning light comes
on. SeeBrake System Warning
Light 0106.
Brake fluid absorbs water over time
which degrades the effectiveness of
the brake fluid. Replace brake fluid
at the specified intervals to prevent
increased stopping distance. See
Maintenance Schedule 0304.
What to Add
Use only GM approved DOT 3
brake fluid from a clean, sealed
container. See Recommended
Fluids and Lubricants 0313.
{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper GM approved brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.
Battery - North America
The original equipment battery is
maintenance free. Do not remove
the cap and do not add fluid.
The vehicle has a standard 12-volt
battery under the hood. See Engine
Compartment Overview 0216.
Refer to the replacement number
shown on the original battery label
when a new 12-volt battery is
needed.
Stop/Start System
If equipped with the 1.5L L4 engine,
the vehicle has a Stop/Start system
to shut off the engine to help
conserve fuel. See Stop/Start
System 0158. Vehicles with a 1.5L engine have an
Absorbed Glass Mat (AGM) 12-volt
battery. Installation of a standard
12-volt battery will result in reduced
12-volt battery life.
When using a 12-volt battery
charger on the 12-volt AGM battery,
some chargers have an AGM
battery setting on the charger.
If available, use the AGM setting on
the charger, to limit charge voltage
to 14.8 volts.
{Warning
WARNING:
Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer. WASH HANDS AFTER
HANDLING. For more information
go to www.P65Warnings.ca.gov/
passenger-vehicle.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 233
SeeCalifornia Proposition
65 Warning 0213 and the back
cover.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting -
North America 0286 for tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove the
12-volt battery black, negative (−)
cable from the battery to keep the
battery from running down.
Extended Storage: Remove the
12-volt battery black, negative (−)
cable from the battery or use a
battery trickle charger.
Remember to reconnect the battery
when ready to drive the vehicle.
Negative Battery Cable
Disconnection
{Warning
Before disconnecting the negative
battery cable, turn off all features,
turn the ignition off, and remove
the key, if equipped, from the
vehicle. If this is not done, you or
others could be injured, and the
vehicle could be damaged.
Caution
If the battery is disconnected with
the ignition on or the vehicle in
Retained Accessory Power
(RAP), the OnStar back-up
battery will be permanently
discharged and will need to be
replaced.
1. Make sure the lamps, features, and accessories are turned off.
2. Turn the ignition off and remove the key, if equipped. For vehicles equipped with the 2.0L
engine:
1. Loosen the negative battery
cable nut (1).
2. Remove the negative battery cable clamp (2) from the
negative battery post.
3. Cover the negative battery cable clamp, and negative
battery post with a
non-conductive material to
prevent any contact with the
negative battery cable.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
234 Vehicle Care
Negative Battery Cable
ReconnectionCaution
When reconnecting the battery:. Use the original nut from the
vehicle to secure the
negative battery cable. Do
not use a different nut.
If you need a replacement
nut, see your dealer.
. Tighten the nut with a hand
tool. Do not use an impact
wrench or power tools to
tighten the nut.
The vehicle could be damaged if
these guidelines are not followed.
Caution
Do not use paints, lubricants,
or corrosion inhibitors on the nut
that secures the negative battery
cable to the vehicle. This could
damage the vehicle. For vehicles equipped with the 2.0L
engine:
1. Install the negative battery cable clamp to the negative
battery post.
2. Tighten the negative battery cable nut.
3. Turn the ignition on.
Starter Switch Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Apply both the parking brake and the regular brake. Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts.
3. Try to start the engine in each gear. The vehicle should start
only in P (Park) or N (Neutral).
If the vehicle starts in any other
position, contact your dealer for
service.
Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 235
2. Apply the parking brake. Beready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the engine off, turn the ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move. Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
.
To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
. To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Windshield wiper blades should be
inspected for wear or cracking.
It is a good idea to clean the wiper
blade assembly on a regular basis.
When worn, or when cleaning is
ineffective, replace the wiper blade. For proper windshield wiper blade
length and type, see
Maintenance
Replacement Parts 0314.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
To replace the wiper blade: 1. Pull the wiper assembly away from the windshield.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
238 Vehicle Care
Bulb Replacement
For the proper type of replacement
bulbs, or any bulb changing
procedure not listed in this section,
contact your dealer.
Caution
Do not replace incandescent
bulbs with aftermarket LED
replacement bulbs. This can
cause damage to the vehicle
electrical system.
Halogen Bulbs
{Warning
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the instructions
on the bulb package.
LED Lighting
This vehicle has several LED lamps.
For replacement of any LED lighting
assembly, contact your dealer.
Headlamps, Front Turn
Signal, Sidemarker, and
Parking Lamps
Driver Side Shown, PassengerSide Similar
1. Sidemarker Lamp
2. Low-Beam Headlamp
3. High-Beam Headlamp
Headlamps (LS/LT)
To replace one of the headlamp
bulbs:
1. Open the hood. See Hood
0 214.
2. For the driver side bulb, remove the windshield washer
bottle filler neck by firmly
pulling it straight up and out of
the bottle.
3. For the passenger side bulb, remove the engine air cleaner
housing by gripping firmly and
pulling straight up.
4. Remove the cover from the back of the headlamp
assembly by turning it
counterclockwise.
5. Press the retaining tab on the electrical connector to
disconnect.
6. Remove the bulb from the lamp assembly by turning
counterclockwise.
7. Replace the bulb and reverse Steps 1–6 to reinstall.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 243
Engine Compartment
Fuse Block
The engine compartment fuse block
is on the driver side of the engine
compartment.
There is a fuse puller in the engine
compartment fuse block. It can be
used to easily remove fuses from
the fuse block.
Caution
Spilling liquid on any electrical
component on the vehicle may
damage it. Always keep the
covers on any electrical
component.

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
Vehicle Care 245
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Fuses Usage
1 –
2 –
3 Antilock brake system pump/Electric brake
boost
5 –
6 Rear closure
7 –
8 Memory seat module
9 Electric brake boost/ Pedestrian friendly
alert function –HEV
10 Automatic occupant sensing/Airbag –HEV
11 DC DC converter 1
12 Rear window defogger
13 Heated mirrors
14 – Fuses Usage
15 Passive entry/Passive start
16 Front wiper
17 Passenger power seat
18 Antilock brake system valve
19 Driver power seat
21 Sunroof
22 Parking lamp
23 Automatic headlamp leveling/Adaptive
forward lighting
24 –
26 Transmission control module/Ignition
27 Instrument panel/ Body/Ignition
28 –
29 Rear vision camera/ Ventilated seats
30 Malfunction indicator lamp/Ignition Fuses Usage
32 Canister vent solenoid/Evap leak
check module
33 Front heated seat
34 Battery system manager/Accessory
power module
fan–HEV
35 Body control module 6/Body control
module 7
36 Fuel module
38 –
39 –
40 Steering column lock
41 –
43 Heated steering wheel
44 Headlamp leveling
45 –
46 Engine control module/Ignition
47 –

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
246 Vehicle Care
FusesUsage
48 Electric brake boost–HEV
49 DC DC converter 2
50 –
51 –
52 –
53 –
54 –
55 –
56 Starter motor
57 –
58 –
59 High-beam headlamps Left/Right
60 Cooling fan
61 –
62 –
63 –
65 Air conditioning
67 – Fuses
Usage
68 –
69 –
70 –
72 Starter pinion
74 –
75 Engine control module main
76 Engine control module sense
78 Horn
79 Washer pump
81 Transmission control module/Engine control
module
82 –
83 Ignition coil
84 Powertrain on engine
85 Shunt
86 Shunt
87 –
88 Aeroshutter Fuses
Usage
89 –
91 –
92 Traction power inverter module/Motor
generator unit
pump–HEV/
Transmission oil
pump –non HEV
93 Automatic headlamp leveling
95 –
96 –
97 –
99 Coolant pump
Relays Usage
4 –
20 Rear window defogger
25 Front wiper control
31 Run/Crank
37 Front wiper speed

Chevrolet Malibu Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
13555849) - 2020 - CRC - 8/21/19
248 Vehicle Care
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Fuses Usage
F1 Left power windows
F2 Right power windows
F3 – Fuses Usage
F4 Heating, ventilation, and air conditioning
blower
F5 Body control module 2 (without Stop/Start
option)
F6 Left rear heated seat
F7 Right rear heated seat Fuses Usage
F8 Body control module 3
F9 Engine control module/Rear
battery-HEV
F10 Body control module 2 (with Stop/Start
option)
F11 –
F12 –
F13 –
F14 –
F15 Transmission control module (with Stop/
Start option)
F16 Amplifier
F17 Seat power lumbar
F18 –
F19 –
F20 Body control module 1 (without Stop/Start
option)
F21 Body control module 4