engine CHEVROLET METRO 1999 2.G Manual PDF

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NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at LOW, or a
little higher. When your engine is warm, the level should
be up to FULL, or a little higher.

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Adding Coolant
If you need more coolant, add the proper coolant
mixture at the coolant recovery tank, but be careful not
to spill it.
CAUTION:
Turning the radiator pressure cap when the engine
and radiator are hot can allow steam and scalding
liquids to blow out and burn you badly. With the
coolant recovery tank, you will almost never have
to add coolant at the radiator. Never turn the
radiator pressure cap
-- even a little -- when the
engine and radiator are hot.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.

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6-28 How To Check Power Steering Fluid
You can check your fluid without taking the cap off. Just
look at the reservoir.

When the engine compartment is hot, the level
should be between the HOT marks.

When the engine compartment is cool, the level
should be between the COLD marks.
What to Use
To determine what kind of fluid to use, see
ªRecommended Fluids and Lubricantsº in the Index.
NOTICE:
When adding power steering fluid or making a
complete fluid change, always use the proper
fluid. Failure to use the proper fluid can cause
leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer's instructions before use. If you will be
operating your vehicle in an area where the temperature
may fall below freezing, use a fluid that has sufficient
protection against freezing.
Adding Washer Fluid

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Open the cap with the washer symbol on it. Add washer
fluid until the tank is full.
NOTICE:

When using concentrated washer fluid,
follow the manufacturer's instructions for
adding water.

Don't mix water with ready
-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system. Also,
water doesn't clean as well as washer fluid.

Fill your washer fluid tank only
three
-quarters full when it's very cold. This
allows for expansion if freezing occurs,
which could damage the tank if it is
completely full.

Don't use engine coolant (antifreeze) in
your windshield washer. It can damage
your washer system and paint.
Brakes
Brake Fluid
Your brake master cylinder reservoir is on the driver's
side of the engine compartment. It is filled with DOT
-3
brake fluid.

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There are only two reasons why the brake fluid level in the
reservoir might go down. The first is that the brake fluid
goes down to an acceptable level during normal brake
lining wear. When new linings are put in, the fluid level
goes back up. The other reason is that fluid is leaking out
of the brake system. If it is, you should have your brake
system fixed, since a leak means that sooner or later your
brakes won't work well, or won't work at all.
So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on the
engine. The fluid will burn if the engine is hot
enough. You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work is done on the brake hydraulic system.
When your brake fluid falls to a low level, your brake
warning light will come on. See ªBrake System Warning
Lightº in the Index.

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What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Use new brake fluid from a sealed container only.
Refer to ªRecommended Fluids and Lubricantsº in the
Maintenance Schedule.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.

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Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label inside on the load floor at the rear
of the vehicle, on the spare tire cover. It's very helpful if
you ever need to order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

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Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment can
keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem and
not snow, etc., be sure to get it fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by fuses, circuit breakers and thermal links
in the wiring itself. This greatly reduces the chance of
fires caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the correct size.
If you ever have a problem on the road and don't have a
spare fuse, you can borrow one. Just pick some feature
of your vehicle that you can get along without
-- like the
radio or cigarette lighter
-- and use its fuse, if it is the
size you need. Replace it as soon as you can. Before
replacing a fuse, turn every vehicle electrical switch off.
There are two fuse blocks in your vehicle: the engine
compartment fuse block and the instrument panel
fuse block.
Instrument Panel Fuse Block
This fuse box is under the left side of the instrument
panel. To open it, squeeze the short sides and pull off the
cover. The fuses here protect each separate circuit
including headlamps. If you have electrical failure,
check here first.

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Engine Compartment Fuse Block
The main fuse box is in your engine compartment on the
driver's side. It protects all electrical loads.
For access to the main fuses, squeeze the tabs on the
sides and pull off the cover.
Fuse Useage
BATT All Electrical Load
ABS ABS System
IG Accessory, Ignition, Windshield
Wipers, Defrost/Defog, Heater,
Back
-Up Lamps
LAMP Taillamps, Stoplamps, Hazard,
Headlamps (right and left)
PTC PTC Heater
FI Fuel Injection
RDTR Radiator Fan Motor
A/C Air Conditioner

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Replacement Bulbs
Lamps Bulb Number. . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up 921. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM Part No. 96059983 or equivalent
Center High
-Mounted Stoplamp 921. . . . . . . . . . . . .
GM Part No. 96059983 or equivalent
Dome GM Part No. 94153335. . . . . . . . . . . . . . . . . . .
Front Parking and Sidemarker 168. . . . . . . . . . . . . . .
GM Part No. 96053293 or equivalent
Headlamp (Halogen) GM Part No. 9441731 . . . . . . .
or GM Part No. 91171148 or equivalent
License Plate 168. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Sidemarker 194. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Stop/Tail 1157. . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard (Front and Rear) 1156. . . . .
Capacities and Specifications
The following approximate capacities are given in U.S.
and metric conversions. Please refer to ªRecommended
Fluids and Lubricantsº in the Index for more information.
Automatic Transaxle
Drain and Refill 1.6 quarts (1.5 L)**. . . . . . . . . . . . .
Manual Transaxle2.5 quarts (2.4 L)** . . . . . . . . . .
Cooling System
Automatic Transaxle
VIN Engine Code 2 5.0 quarts (4.7 L). . . . . . . . . . . .
Manual Transaxle
VIN Engine Code 6 4.1 quarts (3.9 L). . . . . . . . . . . .
VIN Engine Code 2 4.9 quarts (4.6 L). . . . . . . . . . . .
Crankcase
(With Filter Change)3.5 quarts (3.3 L)* . . . . . . .
Fuel Tank10.6 gallons (40.0 L) . . . . . . . . . . . . . . . . .
Wheel Nut Torque45 lb
-ft (60 N´m) . . . . . . . . . . . .
Air Conditioning

See the refrigerant information label under the hood.

See ªAir Conditioning Refrigerantsº later in
this section.