clutch CHEVROLET METRO 1999 2.G Owners Manual

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2-11
CAUTION:
On manual transaxle vehicles, turning the key to
LOCK will lock the steering column and result in
a loss of ability to steer the vehicle. This could
cause a collision. If you need to turn the engine
off while the vehicle is moving, turn the key only
to ACC. Don't push the key in while the vehicle
is moving.
NOTICE:
If your key seems stuck in LOCK and you can't
turn it, be sure you are using the correct key; if
so, is it all the way in? If it is, then turn the
steering wheel left and right while you turn the
key hard. But turn the key only with your hand.
Using a tool to force it could break the key or the
ignition switch. If none of this works, then your
vehicle needs service.
Starting Your Engine
Automatic Transaxle
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won't start in any other position
-- that's a
safety feature. To restart when you're already moving,
use NEUTRAL (N) only.
NOTICE:
Don't try to shift to PARK (P) if your Chevrolet
is moving. If you do, you could damage the
transaxle. Shift to PARK (P) only when your
vehicle is stopped.
Manual Transaxle
The gear selector should be in NEUTRAL and the
parking brake engaged. Hold the clutch pedal to the
floor and start the engine. Your vehicle won't start if
the clutch pedal is not all the way down
-- that's a
safety feature.

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2-16
Manual Transaxle Operation
5-Speed
The top of your manual transaxle shift lever shows you
your shift pattern. Here's how to operate your transaxle:
FIRST (1): Press the clutch pedal and shift into
FIRST (1). Then, slowly let up on the clutch pedal as
you press the accelerator pedal.You can shift into FIRST (1) when you're going less
than 20 mph (32 km/h). If you've come to a complete
stop and it's hard to shift into FIRST (1), put the shift
lever in NEUTRAL (N) and let up on the clutch. Press
the clutch pedal back down. Then shift into FIRST (1).
SECOND (2): Press the clutch pedal as you let up on
the accelerator pedal and shift into SECOND (2). Then,
slowly let up on the clutch pedal as you press the
accelerator pedal.
THIRD, FOURTH, FIFTH (3, 4, 5): Shift into
THIRD (3), FOURTH (4) and FIFTH (5) the same way
you do for SECOND (2). Slowly let up on the clutch
pedal as you press the accelerator pedal.
To stop, let up on the accelerator pedal and press the
brake pedal. Just before the vehicle stops, press the
clutch pedal and the brake pedal, and shift to
NEUTRAL (N).
NEUTRAL (N): Use this position when you start or
idle your engine.
REVERSE (R): To back up, press down the clutch
pedal and shift into REVERSE (R). Let up on the clutch
pedal slowly while pressing the accelerator pedal.

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-5 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-13 Engine Oil
6
-17 Engine Air Cleaner/Filter
6
-20 Automatic Transaxle Fluid
6
-23 Manual Transaxle Fluid
6
-24 Clutch Adjustment
6
-24 Radiator Pressure Cap
6
-25 Thermostat
6
-25 Engine Coolant
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid6
-29 Brakes
6
-33 Low Maintenance Battery
6
-34 Bulb Replacement
6
-35 Headlamp Aiming
6
-40 Tires
6
-48 Appearance Care
6
-48 Cleaning the Inside of Your Vehicle
6
-50 Care of the Safety Belts
6
-52 Cleaning the Outside of Your Vehicle
6
-54 Underbody Maintenance
6
-56 Vehicle Identification Number (VIN)
6
-57 Electrical System
6
-60 Replacement Bulbs
6
-60 Capacities and Specifications
6
-61 Air Conditioning Refrigerants
6
-61 Normal Maintenance Replacement Parts

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6-24 How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
ªRecommended Fluids and Lubricantsº in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Clutch Adjustment
The clutch linkage in your vehicle should be checked as
recommended in your Maintenance Schedule. To check,
push the clutch pedal down with your hand until you
feel some resistance to the movement of the pedal. If the
pedal moves freely up to 5/8 to 3/4 of an inch (1.5 to 2.0
cm) or so before you feel resistance to the travel,
adjustment isn't needed.
If there is no free travel or very little (less than 5/8 of an
inch (1.5 cm)), see your dealer for adjustment.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 13 psi (90 kPa) pressure-type
cap and must be tightly installed to prevent coolant
loss and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
overflow tube on the radiator filler neck.
When you replace your radiator pressure cap, an
ACDelco
cap is recommended.

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7-40
Starter Switch Check
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see ªParking
Brakeº in the Index if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
floor. If the starter works when the clutch isn't
pushed all the way down, your vehicle needs service.Brake
-Transaxle Shift Interlock (BTSI) Check
(Automatic Transaxle)
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake (see ªParking Brakeº
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don't start the engine. Without applying the
regular brake, try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle's BTSI
needs service.

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7-43 Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook
-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving habits
or conditions result in frequent braking.
Clutch Release Arm Play Service
Adjust the linkage whenever there is little or no play.
Check the linkage every 7,500 miles (12 500 km) or
less. The clutch play should be checked at the clutch
release arm on the transaxle, not at the clutch pedal.

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7-45
USAGEFLUID/LUBRICANT
Key Lock
CylindersMulti-Purpose Lubricant,
Superlube
(GM Part
No. 12346241 or equivalent).
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements of
NLGI # 2, Category LB
or GC
-LB.
Clutch Linkage
Pivot PointsChassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements of
NLGI # 2, Category LB
or GC
-LB.
Chassis
LubricationChassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements of
NLGI # 2, Category LB
or GC
-LB.
USAGEFLUID/LUBRICANT
Hood Latch
Assembly and
Secondary LatchLubriplate
Lubricant Aerosol
(GM Part No. 12346293 or
equivalent) or lubricant meeting
requirements of NLGI # 2,
Category LB or GC
-LB.
Hood and Door
HingesMulti-Purpose Lubricant,
Superlube
(GM Part
No. 12346241 or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM
Part No. 12345579 or equivalent).

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9-2
Brakes, Anti-Lock 4-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking in Emergencies 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Break-In, New Vehicle 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . .
BTSI 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BTSI Check 7-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-34, 6-60 . . . . . . . . . . . . . . . . . . . . . . . . .
Center High-Mounted Stoplamp 6-39 . . . . . . . . . . . . . . . . .
Dome Lamp 6-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Parking 6-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker 6-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal 6-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Combination Lamp 6-38 . . . . . . . . . . . . . . . . . . . . . . .
Rear Parking Lamp 6-39 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Sidemarker 6-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Canadian Roadside Assistance 8-7 . . . . . . . . . . . . . . . . . . . .
Capacities and Specifications 6-60 . . . . . . . . . . . . . . . . . . . . . .
Carbon Monoxide 2-22, 2-23, 4-29 . . . . . . . . . . . . . . . . . . . .
Cargo Cover 2-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cassette Deck Service 7-38 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cassette Tape Player Care 3-16 . . . . . . . . . . . . . . . . . . . . . . . .
Certification Label 4-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chains, Tire 6-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a Flat Tire 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System Light 2-38 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Your Restraint Systems 1-48 . . . . . . . . . . . . . . . . . .
Chemical Paint Spotting 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Restraints 1-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Securing in the Rear Seat Position 1-40 . . . . . . . . . . . . . . . .
Securing in the Right Front Seat Position 1-43 . . . . . . . . . .
Top Strap 1-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Where to Put 1-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cigarette Lighter 2
-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breakers and Fuses 6-57 . . . . . . . . . . . . . . . . . . . . . . .
Cleaner, Air 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning
Exterior Lamps/Lenses 6
-52 . . . . . . . . . . . . . . . . . . . . . . . .
Fabric/Carpet 6-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glass 6-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside of Your Vehicle 6-48 . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Plastic Components 6-50 . . . . . . . . . . . . . . . . . . . . .
Outside of Your Vehicle 6-52 . . . . . . . . . . . . . . . . . . . . . . . .
Special Problems 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stains 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires 6-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vinyl 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield and Wiper Blades 6-51 . . . . . . . . . . . . . . . . . . .
Climate Control System 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock, Setting the 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Adjustment 6-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Comfort Controls 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compact Disc Care 3-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compact Disc Player Care 3-17 . . . . . . . . . . . . . . . . . . . . . . . .
Compact Spare Tire 5-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control, Loss of 4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control of a Vehicle 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convex Outside Mirror 2-29 . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 6-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recovery Tank 5-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System 5-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Transportation 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cupholder 2-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Assistance for Text Telephone Users 8-4 . . . . . . . . .
Customer Assistance Information 8-1 . . . . . . . . . . . . . . . . . . .
Customer Satisfaction Procedure 8-2 . . . . . . . . . . . . . . . . . . . .

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9-4
Filter, Air 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Gear, Manual Transaxle 2-16 . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flash-to-Pass Feature 2-25 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Capacities 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Level Check 7-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folding Rear Seatback 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign Countries, Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fourth Gear, Manual Transaxle 2-16 . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 6
-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-8 . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Foreign Countries 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-57 . . . . . . . . . . . . . . . . . . . . . . .
Gages
Engine Coolant Temperature 2-41 . . . . . . . . . . . . . . . . . . . .
Fuel 2-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAWR 4-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Positions 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Transaxle 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Transaxle 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 2-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross Axle Weight Rating 4-33 . . . . . . . . . . . . . . . . . . . . . . . .
Gross Vehicle Weight Rating 4-33 . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GVWR 4
-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Bulbs 6-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Capsule Lamps 6-34 . . . . . . . . . . . . . . . . . . . . . . . . .
Hatchback Lid Release 2-8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aiming 6-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-25 . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hearing Impaired, Customer Assistance 8-4 . . . . . . . . . . . . . .
Heating 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Beam Headlamps 2-25 . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-23 . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Checking Things Under 6
-8 . . . . . . . . . . . . . . . . . . . . . . . . .
Latch Operation Check 7-38 . . . . . . . . . . . . . . . . . . . . . . . .
Prop 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Release 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Automatic Transaxle Lock Check 7-41 . . . . . . . . . . .
Ignition Positions 2-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation, Tire 6-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview Mirror 2-28 . . . . . . . . . . . . . . . . .
Inspections
Brake System 7
-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Release Arm Play 7-43 . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 7-42 . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems 7-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front-Wheel-Drive Axle Boot 7-42 . . . . . . . . . . . . . . . . . .
Front-Wheel-Drive Axle Seal 7-42 . . . . . . . . . . . . . . . . . . .