steering CHEVROLET MONTE CARLO 1996 5.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule
90,000 Miles (150 000 km)
I7 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate steering ball joints (or every
6 months, whichever occurs first).
0 Inspect camshaft timing belt.
An Emission Control Service.
17 Replace air cleaner filter.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts
as needed.
An Emission Control Service.
An Emission Control Service.
I I
DATE ACTUAL MILEAGE
SERVICED BY

Downloaded from www.Manualslib.com manuals search engine Long Trip/Hi-bvay Maintenance Schedule
97,500 Miles (16- 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
17 Lubricate steering ball joints (or every
6 months, whichever occurs first).
17 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
DATE ACTUAL MILEAGE SERVICED BY
100,000 Miles (166 000 km)
0 Drain, flush and refill cooling system (or
every
60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
An Emission Con‘trol Service.
0 Inspect spark plug wires.
An Emission Control Service.
7-34

Downloaded from www.Manualslib.com manuals search engine Steering Column Lock Check
While parked, and with the parking brake set, try
to turn
the key to
LOCK in each shift lever position.
The key should turn to LOCK only when the shift
lever is in PARK
(P).
The key should come out only in LOCK.
Parking Brake and Automatic Transaxle PARK (P)
Mechanism Check
CAUTION:
When you are doing this check, your vehicle
could begin to move. You
or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin
to move. Park on
a fairly
steep hill, with the vehicle facing
downhill. Keeping your foot
on the regular brake, set the
parking brake.
To check the parking brake: With the engine running
and transaxle
in NEUTRAL (N), slowly remove foot
pressure from the regular brake pedal. Do this until
the vehicle is held by
the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift
to PARK (P). Then
release all brakes.
Underbody Flushing Service At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should be
performed at least twice
a year (for instance, each spring
and fall). You should let your
GM dealer’s service
department or other qualified service center do these jobs.
Make sure any necessary repairs are completed at once.
Proper procedures to perform these services may be
found
in a Chevrolet service manual. See “Service and
Owner Publications”
in the Index.
Steering, Suspension and Front-Wheel-Drive
Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear, or lack of lubrication. Inspect the power steering
lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts
as well as open seams, holes, loose connections,
or other conditions which
could cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust’’ in
the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace
as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts
as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hookup, binding, leaks, cracks, chafing,
etc. Inspect disc brake pads for wear and rotors for
surface condition. Also inspect drum brake linings for
wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving habits
or conditions result
in frequent braking.

Downloaded from www.Manualslib.com manuals search engine 1 Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or ‘specification may be obtained from your
GM dealer.
USAGE
Engine Oil
Engine Coolant
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For Gasoline Engines “Starburst”
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
5050 mixture of water (preferably
distilled) and GM Goodwrench@
DEX-COOL
TM or Havoline’
DEX-COOL
TM (orange-colored,
silicate-free) antifreeze conforming
to GM Specification 6277M. See
“Engine Coolant” in the Index.

USAGE
FLUIDLUBRICANT
Coolant
flush and refill.
Sealer equivalent
with a complete
Supplement GM
Part No. 3634621 or
Hydraulic Brake Delco Supreme
11’ Brake Fluid
System (GM
Part No. 1052535 or
equivalent DOT-3 brake fluid).
Power Steering GM Power Steering Fluid
System (GM
Part No. 1052884
- 1 pint,
Automatic DEXR0N’-111 Automatic
Transaxle Transmission Fluid.
105001 7 - 1 quart, or equivalent).
7-41

Downloaded from www.Manualslib.com manuals search engine 0 Section 9 Index
Air Bag ...................................... 1-17
How Does
it Restrain .......................... 1-2 1
How it Works ................................ 1-19
Location
.................................... 1-19
Readiness Light ......................... 1 . 18. 2-43
Servicing
................................... 1-22
What Makes
it Inflate .......................... 1-20
What Wi11
You See After it Inflates ............... 1-2 1
When Should it Inflate ......................... 1-20
Aircleaner
.................................... 6-15
Air Conditioning
................................ 3-3
Air Conditioning Refrigerants
..................... 6-63
Alignment and Balance. Tire
...................... 6-42
Aluminum Wheels. Cleaning
...................... 6-49
Antenna. Fixed
Mast ............................ 3-22
Back-up Lamp Bulb Replacement ................ 6-35
Antifreeze ..................................... 6- I9 Battery ....................................... 6-28
Anti-Lock Jump Starting 5-2
Replacement. Remote Lock Control 2-5
Saver 2-32
Warnings 5.2. 5.4
BBB Auto Line
................................. 8-7
Better Business Bureau Mediation
................... 8-7
Air
Bag System
................................ 1 . I7
................................. Brake System Active Light 2.46. 4-8
Brake System Warning Light 2.45. 4.6
Brakes
4-6
Anti.Theft. Radio 3- I8
Appearance Care
............................... 6-44
Appearance Care Materials
....................... 6-5 1
................. ............... ................ ...................................... ...................................... ................................ ..............................
Arbitration Program .............................. 8-7
Armrest. Storage
............................... 2-34
Ashtrays
...................................... 2-36
Audio Controls. Steering Wheel Touch Control
....... 3-20
Audio Equipment. Adding
........................ 3-21
Audio Systems
.................................. 3-5
Auto-Down Window
............................ 2-23
Automatic Overdrive
................................... 2-15
Transaxle Check
.............................. 7-37
Transaxle
Fluid ............................... 6-16
Transaxle Operation ........................... 2-13
Transaxle Park Mechanism Check
................ 7-39
9- 1

Downloaded from www.Manualslib.com manuals search engine Ignition Switch ................................ 2-10
Illumination. Sustained Interior .................... 2-32
Inflation. Tire
.................................. 6-37
Inside Daymight Rearview Mirror
................. 2-33
Brakesystem
................................ 7-40
Exhaust Systems
............................. 7-40
Front-Wheel-Drive Axle Boot
.................. 7-40
Front-Wheel-Drive Axle Seal
.................... 7-40
Radiator and Heater Hose
...................... 7-40
Suspension
.................................. 7-40
Throttle Linkage
.............................. 7-40
Instrument Panel
............................... 2-38
Brightness Control
............................. 2-31
Cleaning .................................... 6-47
FuseBlock
.................................. 6-53
Interior Lamps 2-3
1
Inspections .................................... 7-40
Steering
.................................... 7-40
Cluster
..................................... 2-40
.................................
.................................... J ack. Tire 5-22
Jump Starting 5-2
...................................
Key Lock Cylinders Service ..................... 7-37
Key Reminder Warning
.......................... 2- 10
Keys ........................................... 2-1 Lamps
........................................ 2-30
Courtesy
.................................... 2-31
Interior 2-31 OnReminder
................................ 2-30
Latches, Seatback 1-5
Leaving Your Vehicle
............................. 2-3
Leaving Your Vehicle with
the Engine Running ....... 2-19
Lighter 2-36
Lights Air Bag Readiness
....................... 1-18, 2-43
Anti-Lock Brake System Active
............. 2-46, 4-8
Anti-Lock Brake System Warning
............ 2-45, 4-6
Charging System
............................. 2-43
.....................................
................................
.......................................
Brake System Warning ........... 1 ............. 2-44
Engine Coolant Temperature
.................... 2-46 - lnterior .............
Low Coolant Warning .
Low Oil Level Warning
Oil Warning
.........
Safety Belt Reminder . .
Security ............
Service Engine Soon . .
Loading Your Vehicle ... ..
........................ 2-31 ~-
........................ 2-47
........................ 2-51
........................ 2-50
.................... 1-7, 2-42
........................ 2-52
........................ 2-48
........................ 4-26
Locks
......................................... 2-3
Cylinders
................................... 7-37 -
Labels 4-26
Certification 4-27
Service Parts Identification
..................... 6-52
Tire-Loading Information
...................... 4-26
Vehicle Identification Number
................... 6-52
.......................................
.................................
9-5
..
1
Door ....................
Key Lock Cylinder Service .
Power Door .............
Steering Column Lock Check
Trunk
..................
Low Coolaat Warning Light . .
Low Oil Level Warning Light .
Lubricants and Fluids ........
Lubrication Service. Body ....
..................... 2-3
....................... 7.
...................... 2-3
................... 7-39
..................... 2-6
.................... 2-47
..................... 2-51
.................... 7-41
.................... 7-37

Downloaded from www.Manualslib.com manuals search engine Maintenance. Normal Replacement Parts ........... 6-63
Maintenance Record
............................ 7-43
Maintenance Schedule
............................ 7-1
Long TripIHighway Definition
................... 7-5
Long Trip/Highway Intervals
................ 7.5. 7-26
Owner Checks and Services
..................... 7-36
Periodic Maintenance Inspections
................ 7-40
Recommended Fluids and Lubricants
............. 7-4 I
Scheduled Maintenance Services .................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals
.................... 7-4. 7-6
Maintenance. Underbody
......................... 6-50
Maintenance When Trailer Towing
................. 4-34
Malfunction Indicator Lamp
...................... 2-48
Manual Front Seat ............................... 1- 1
Methanol ...................................... 6-3
Mirrors ....................................... 2-33
Convex Outside
.............................. 2-34
Inside Day/Night Rearview
..................... 2-33
Power Remote Control
......................... 2-33
Visor Vanity
................................. 2-37
Mode Knob. Climate Control System
................ 3-2
MountainRoads
................................ 4-21
Multifunction Lever
............................. 2-24
MMT
......................................... 6-3
Net. Convenience
.............................. 2-35
Neutral. Automatic Transaxle
..................... 2- I4
New Vehicle “Break-In”
.......................... 2-9
Nightvision
................................... 4-14
Odometer
.................................... 2-4 1
Odometer. Trip ................................. 2-41 Off-Road
Recovery
............................. 4- IO
Oil. Engine ..................................... 6-9
Oil Warning Light
.............................. 2-50
Overdrive. Automatic Transaxle
................... 2-15
Overheating Engine
............................. 5-12
Owner Checks and Services ....................... 7-36
Owner Publications. Ordering
..................... 8-10
Paint Spotting. Chemical ........................ 6-50
Park
Automatic Transaxle .......................... 2-13
Shifting Into
................................. 2-17
Shifting
Out of ............................... 2-20
Parking
AtNight
..................................... 2-7
Brake
...................................... 2-16
Brake Mechanism Check
....................... 7-39
Lots ........................................ 2-7
Over Things That Burn
........................ 2-21
With
a Trailer ................................ 4-34
Passenger Position
.............................. 1-23
Passing
....................................... 4-11
PASS-Key I1 2-8
Periodic Maintenance Inspections
.................. 7-40
Power DoorLocks
................................... 2-3
Remote Control Mirror
........................ 2-33
Seat
......................................... 1-3
Steering ..................................... 4-8
Windows
................................... 2-23
8 ..................................
Option Fuses ................................ 6-53
Steering
Fluid ................................ 6-23

Downloaded from www.Manualslib.com manuals search engine Safety Chains .................................. 4-3 I
Safety Defects. Reporting ......................... 8-8
Safety Warnings and Symbols
....................... vi
Scheduled Maintenance Services .................... 7-3
SeatbackLatches
................................ 1-5
Seatback. Reclining Front ......................... 1-3
Seats
Manual Four-Way Front
........................ 1-2
ManualFront
................................. 1-1
Power ....................................... 1-3
Restraint Systems .............................. 1 - 1
Seat Controls ................................. I - 1
Securing a Child Restraint ...................... 1-32
Split Folding Rear
............................. 1-5
Second Gear. Automatic Transaxle
................. 2- 15
Security Light
.................................. 2-52
Service
........................................ 6-1
Bulletins. Ordering
............................ 8- 10
EngineSoonLight ............................ 2-48
Manuals. Ordering
............................ 8- 10
Parts Identification Label ....................... 6-52
Publications. Ordering
.......................... 8-9
Work. Doing Your
Own ......................... 6-1
Service and Appearance Care ...................... 6- 1
Service and Owner Publications .................... 8-9
Service Publications
.............................. 8-9
Servicing
Your Air Bag-Equipped Chevrolet ......... 1-22
Sheet Metal Damage
............................ 6-50
ShiftLever
.................................... 2-13
Shifting
Automatic Transaxle
.......................... 2- 13
Into Park (P)
................................. 2-17
OutofPark
.................................. 2-20
Security System
................................. 2-8
Signaling Turns
................................ 2-25
Skidding
...................................... 4-12
Sound Equipment. Adding
........................ 3-21
Spare Tire. Compact
............................. 5-33
Specifications and Capacities
...................... 6-61
Specifications. Engine
........................... 6-62
Speech Impaired. Customer Assistance
............... 8-3
Speedometer
................................... 2-41
Stains. Cleaning
................................ 6-45
Starter Switch Check
............................ 7-38
Starting Your Engine
............................ 2-11
Steam ........................................ 5-12
Steering ....................................... 4-8
Column Lock Check
.......................... 7-39
In Emergencies
................................ 4-9
Power
....................................... 4-8
Tips
......................................... 4-8
Wheel. Tilt
.................................. 2-24
Steering Wheel Touch Controls
.................... 3-20
Storage. Vehicle
................................ 6-29
Stuck:
In Sand. Mud. Ice or Snow .................. 5-34
Sunvisors
.................................... 2-37
Sunroof
....................................... 2-37
Symbols
. Vehicle ................................ v111
Storage Compartments ........................... 2-34
...
Tachometer .................................. 2-41
Taillamp Bulb Replacement
....................... 6-34
TapePlayerCare
............................... 3-21
Temperature Control. Climate Control System
......... 3-2
Theft
.......................................... 2-7
Theft-Deterrent Feature. CD Player
................ 3-18
THEFTLOCK”
................................ 3-18
9-8

Downloaded from www.Manualslib.com manuals search engine Thermostat .................................... 6-23
Tilt Steering Wheel
............................. 2-24
Time. Setting the
................................ 3-5
TireLoading
................................... 4-26
Tire-Loading Information Label
................... 4-26
BuyingNew
................................. 6-40
Tire Chains
.................................... 6-43
Tires
......................................... 6-36
Alignment
and Balance ........................ 6-42
Chains
..................................... 6-43
Changing a Flat
.............................. 5-22
Cleaning
.................................... 6-50
Compact Spare
............................... 5-33
Inflation
.................................... 6-37
Inflation Check
............................... 7-36
Inspection and Rotation
........................ 6-38
Loading
.................................... 4-26
Pressure
.................................... 6-37
Storing the Flat
............................... 5-30
Storing the Spare
............................. 5-32
Temperature
................................. 6-4 I
Traction .................................... 6-41
Treadwear
................................... 6-41
Uniform Quality Grading
....................... 6-40
Wear Indicators
.............................. 6-39
Wheel Replacement
........................... 6-42
When It’s Time for New
....................... 6-39
TopStrap
..................................... 1-33
TorqueLock
................................... 2-20
Torque, Wheel
Nut .............................. 5-29
TowingaTrailer
................................ 4-28
Towing Your Vehicle
............................. 5-7 Trailer
Brakes
Driving
Driving
Hitches
..................................... 4-32
onGrades
............................ 4-33
with ................................. 4-32
..................................... 4-31
Maintenance When Towing
..................... 4-34
Parking on Hills
.............................. 4-34
Safety Chains
................................ 4-31
Tongueweight
............................... 4-30
Total Weight on Tires
.......................... 4-31
Towing
..................................... 4-28
TurnSignals
................................. 4-33
Weight
..................................... 4-30
Transaxle Fluid. Automatic
....................... 6-16
Transmitters. Remote Lock Control
.................. 2-4
Transportation. Courtesy
.......................... 8-6
Trip Odometer
................................. 2-41
Trunk
......................................... 2-6
Lock
........................................ 2-6
Release. Remote
............................... 2-7
TTYUsers ..................................... 8-3
Turn Signal and Lane Change Signals
............... 2-25
Turn Signal/Multifunction Lever
................... 2-24
Turn Signals When Towing
a Trailer ................ 4-33
Underbody Flushin, o Service ..................... 7-39
Underhood Electrical Center
................. 6-56. 6-58
Underbody Maintenance
......................... 6-50
9-9