engine CHEVROLET MONTE CARLO 2003 6.G Owners Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2003, Model line: MONTE CARLO, Model: CHEVROLET MONTE CARLO 2003 6.GPages: 394, PDF Size: 2.73 MB
Page 301 of 394

11. Try to start the vehicle that had the dead battery. If
it won't start after a few tries, it probably needs
service.
Notice:Damage to your vehicle may result from
electrical shorting if jumper cables are removed
incorrectly. To prevent electrical shorting, take care
that the cables don't touch each other or any
other metal. The repairs wouldn't be covered by
your warranty.
A. Heavy, Unpainted Metal Engine Part
B. Good Battery or Remote Positive (+) Terminal
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (-) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the remote positive (+) terminal cover to its
original position.
Headlamp Aiming
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low beam
may be necessary if it is difficult to see lane markers
(for horizontal aim), or if oncoming drivers ¯ash
their high beams at you (for vertical aim). If you believe
your headlamps need to be re-aimed, we recommend
that you take your vehicle to the dealer for service.
However, it is possible for you to re-aim your headlamps
by following the procedure in the service manual for
your vehicle. Jumper Cable Removal
5-53
Page 318 of 394

Changing a Flat Tire
If a tire goes ¯at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ¯ashers.
{CAUTION:
Changing a tire can cause an injury. The
vehicle can slip off the jack and roll over you
or other people. You and they could be badly
injured. Find a level place to change your tire.
To help prevent the vehicle from moving:
1. Set the parking brake ®rmly.
2. Put the shift lever in PARK (P).
3. Turn off the engine.
To be even more certain the vehicle won't
move, you can put blocks at the front and rear
of the tire farthest away from the one being
changed. That would be the tire on the other
side of the vehicle, at the opposite end.The following steps will tell you how to use the jack and
change a tire.
5-70
Page 338 of 394

Vehicle Identi®cation
Vehicle Identi®cation Number (VIN)
This is the legal identi®er for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certi®cation and Service Parts
labels and the certi®cates of title and registration.
Engine Identi®cation
The 8th character in your VIN is the engine code. This
code will help you identify your engine, speci®cations
and replacement parts.
Service Parts Identi®cation Label
You'll ®nd this label on the inside of your trunk lid.
It's very helpful if you ever need to order parts.
On this label is:
·your VIN,
·the model designation,
·paint information and
·a list of all production options and special
equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Don't add anything electrical to your
vehicle unless you check with your dealer ®rst.
Some electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Air Bag-Equipped Vehicle on page 1-56.
5-90
Page 344 of 394

Underhood Fuse Block (Upper)
Some fuses are in a fuse block in the engine
compartment on the passenger's side of the vehicle.
See
Engine Compartment Overview on page 5-12for more information on location.
Relays Usage
FUEL PUMP Fuel Pump
DRL RELAY Daytime Running Lamps
A.I.R. RELAY Air Induction Reaction Relay
Relays Usage
CRANK RLY Starter (Crank) Relay
HORNS Horn
FOG LTS Fog Lamps
Fuses Usage
LEFT I/P Left Fuse (Battery)
RT I/P #1 Right Fuse (Battery)
RT I/P #2 Right Fuse (Battery)
U/HOOD #1 Underhood (Top) Fuse Block
HORN RLY Horn Relay
BLANK Blank
BLANK Blank
FOG RLY Fog Lamps Relay
F/PMP RLY Fuel Pump Relay
DRL/EXIT LTSLow (Left Front) & High (Left Front)
Headlamps
EXT LTSLow (Right Front) & High
(Right Front) Headlamps
PCM PCM Battery
A/C HVAC Compressor
RLY (CMPR) Relay & Generator
5-96
Page 345 of 394

Underhood Fuse Block (Lower)
Some fuses are in a fuse block in the engine
compartment on the passenger's side of the vehicle.
See
Engine Compartment Overview on page 5-12for more information on location.
Relays Usage
FAN CONT #3Secondary Cooling Fan
(Passenger's Side)
FAN CONT #2 Cooling Fan Control Relay
FANT CONT #1 Primary Cooling Fan (Driver's Side)
Relays Usage
IGN RELAY Ignition Relay
A/C CMPR HVAC Compressor
Fuses Usage
IGN SW Ignition Switch
RT I/P #3 Rear Defogger, Audio System
U/HOOD #2 Ignition Relay, AIR Pump
COOLING
FANSCooling fans (Battery)
FAN CONT #2
Relays #2 & #3
FAN CON #1 Cooling Fan Control Relays #1
AIR PMP RLYAir Induction Reaction Pump Relay
(Battery)
FUEL INJ Fuel Injectors
TRANS SOL Transmission Solenoids
A/C RLY
(COIL)HVAC Control Relay
ENG DEVICESCanister Purge Solenoid, Mass Air
Flow Sensor (MAF), AIR Pump
Relay & Valve Control
DFI MDL Direct Fire Ignition Module
OXY SENOxygen Sensors
(Pre and Post Converter)
5-97
Page 346 of 394

Capacities and Speci®cations
Please refer toPart D: Recommended Fluids and Lubricants on page 6-16for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R-134a 2.4 lbs 1.1 kg
Automatic Transaxle
Pan Removal and Replacement
After Complete Overhaul
When draining/replacing converter, more ¯uid may be
needed.
7.4 quarts
10 quarts7.0 L
9.5 L
Cooling System Including Reservoir
3400 (Code E) V6
3800 (Code K) V611.3 quarts
11.7 quarts10.7 L
11.0 L
Engine Oil with Filter
3400 (Code E) V6
3800 (Code K) V64.0 quarts
4.5 quarts3.8 L
4.2 L
Fuel Tank 17.0 gallons 64.0 L
All capacities are approximate. When adding, be sure to ®ll to the approximate level, as recommended in this
manual. See
Part D: Recommended Fluids and Lubricants on page 6-16.
5-98
Page 347 of 394

Engine Speci®cations
Engine VIN Code Transmission Spark Pug Gap Firing OrderWheel Nut
Torque
3400 (LA1) V6 E 4T65E0.060 inches
(1.52 mm)1±2±3±4±5±6100 lb ft
140Y
3800 (L36) V6 K 4T65E0.060 inches
(1.52 mm)1±6±5±4±3±2100 lb ft
140Y
5-99
Page 348 of 394

Normal Maintenance Replacement Parts
Normal Maintenance Replacement Parts
Part Number
Automatic Transmission Filter
All Engines24206433*
Engine Air Cleaner/Filter
All EnginesA1614C*
Engine Oil Filter
All EnginesPF47*
Passenger Compartment Air Filter
All EnginesGM Part No. 10406026
Spark Plugs
All Engines41±101*
Spark Plug Gap
All Engines0.060 inches (1.52 mm)
Windshield Wiper Blades
Length
Type22.0 inches (56.0 cm)
Shepherd's Hook
*AC Delco
žpart number
5-100
Page 349 of 394

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-11At Least Once a Year...................................6-11
Part C: Periodic MaintenanceInspections.........6-14
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-14
Exhaust System Inspection............................6-14
Fuel System Inspection..................................6-15
Engine Cooling System Inspection...................6-15
Throttle System Inspection.............................6-15
Brake System Inspection................................6-15
Part D: Recommended Fluids and
Lubricants................................................6-16
Part E: Maintenance Record...........................6-17
Section 6 Maintenance Schedule
6-1
Page 350 of 394

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
¯uid levels or the wrong tire in¯ation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended ¯uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered
by warranty.
6-2