radiator CHEVROLET MONTE CARLO 2003 6.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Engine Coolant.............................................5-26
Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-29
Cooling System............................................5-32
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44Battery........................................................5-47
Jump Starting...............................................5-48
Headlamp Aiming...........................................5-53
Bulb Replacement..........................................5-54
Halogen Bulbs..............................................5-54
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-54
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps.....................................5-56
Back-Up Lamps............................................5-57
Replacement Bulbs.......................................5-57
Windshield Wiper Blade Replacement..............5-58
Tires..............................................................5-59
In¯ation -- Tire Pressure................................5-60
Tire Pressure Monitor System.........................5-61
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-65
Uniform Tire Quality Grading..........................5-66
Wheel Alignment and Tire Balance..................5-67
Wheel Replacement......................................5-67
Tire Chains..................................................5-69
If a Tire Goes Flat........................................5-69
Changing a Flat Tire.....................................5-70
Compact Spare Tire......................................5-81
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-43.
B. Battery. See
Battery on page 5-47.
C. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
D. Upper Underhood Fuse Block. See ªUpperhood
Fuse Block (Upper)º under
Fuses and Circuit
Breakers on page 5-91.
E. Lower Underhood Fuse Block. See ªUnderhood
Fuse Block (Lower)º under
Fuses and Circuit
Breakers on page 5-91.
F. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-29.
G. Engine Coolant Recovery Tank. See
Cooling System
on page 5-32.
H. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-42.I. Electric Cooling Fan. See
Cooling System on
page 5-32.
J. Engine Oil Fill Cap. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
K. Engine Oil Dipstick. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
L. Bleed Valves (underneath engine shield). See ªHow
to Add Coolant to the Radiatorº under
Cooling
System on page 5-32.
M. Transaxle Fluid Dipstick. See
Automatic Transaxle
Fluid on page 5-24.
N. Brake Master Cylinder Reservoir. See
Brakes on
page 5-44.
O. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22.
5-13

A. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-43.
B. Battery. See
Battery on page 5-47.
C. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
D. Upper Underhood Fuse Block. See ªUpperhood
Fuse Block (Upper)º under
Fuses and Circuit
Breakers on page 5-91.
E. Lower Underhood Fuse Block. See ªUnderhood
Fuse Block (Lower)º under
Fuses and Circuit
Breakers on page 5-91.
F. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-29.
G. Engine Coolant Recovery Tank. See
Cooling System
on page 5-32
H. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid on
page 5-42.I. Electric Cooling Fan. See
Cooling System on
page 5-32.
J. Engine Oil Dipstick. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
K. Engine Oil Fill Cap. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
L. Bleed Valves (underneath engine shield). See ªHow
to Add Coolant to the Radiatorº under
Cooling
System on page 5-32.
M. Transaxle Fluid Dipstick. See
Automatic Transaxle
Fluid on page 5-24.
N. Brake Master Cylinder Reservoir. See
Brakes on
page 5-44.
O. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22.
5-15

How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transaxle ¯uid to use. See
Part D: Recommended Fluids and Lubricants
on page 6-16.
If the ¯uid level is low, add only enough of the proper
¯uid to bring the level into the cross-hatched area on
the dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add enough ¯uid at the
dipstick hole to bring it to the proper level.
It doesn't take much ¯uid, generally less than
one pint (0.5 L).
Don't over®ll.
Notice:
We recommend you use only ¯uid labeled
DEXRONž±III, because ¯uid with that label is
made especially for your automatic transaxle.
Damage caused by ¯uid other than DEXRON
ž±III is
not covered by your new vehicle warranty.
3. After adding ¯uid, recheck the ¯uid level as
described under ªHow to Checkº earlier in this
section.
4. When the correct ¯uid level is obtained, push the
dipstick back in all the way.
Engine Coolant
The cooling system in your vehicle is ®lled with
DEX-COOLžengine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs ®rst, if you add
only DEX-COOL
žextended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating or if you need to add coolant to
your radiator, see
Engine Overheating on page 5-29.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
žcoolant will:
·Give freezing protection down to-34ÉF (-37ÉC).
·Give boiling protection up to 265ÉF (129ÉC).
·Protect against rust and corrosion.
·Help keep the proper engine temperature.
·Let the warning lights and gages work as they
should.
5-26

Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner -- at 30,000 miles
(50,000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other
than DEX-COOL
žis not covered by your new vehicle
warranty.
What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOLžcoolant which won't damage
aluminum parts. If you use this coolant mixture,
you don't need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will.
CAUTION: (Continued)
CAUTION: (Continued)
Your vehicle's coolant warning system is set
for the proper coolant mixture. With plain
water or the wrong mixture, your engine could
get too hot but you would not get the overheat
warning. Your engine could catch ®re and you
or others could be burned. Use a 50/50 mixture
of clean, drinkable water and DEX-COOL
ž
coolant.
Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use the proper coolant, you don't
have to add extra inhibitors or additives which claim
to improve the system. These can be harmful.
5-27

Checking Coolant
The coolant recovery tank
is located between the
power steering ¯uid
reservoir and the
underhood fuse block in
the engine compartment
on the passenger's side of
the vehicle. See
Engine
Compartment Overview on
page 5-12
for more
information on location.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the COLD
mark or a little higher. When your engine is warm,
the level should be up to the HOT mark or a little higher.
Adding Coolant
If you need more coolant, add the proper DEX-COOLž
coolant mixtureat the coolant recovery tank,but be
careful not to spill it.
If the coolant recovery tank is completely empty, add
coolant to the radiator. See
Engine Overheating
on page 5-29.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn
you badly. With the coolant recovery tank, you
will almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap Ð even a little Ð when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see
Cooling System on page 5-32.
5-28

Radiator Pressure Cap
Notice:Your radiator cap is a pressure-type cap
and must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
over¯ow tube on the radiator ®ller neck.
The radiator pressure cap is located in the front of the
engine compartment on the passenger's side, near
the diagonal cross brace. See
Engine Compartment
Overview on page 5-12for more information on location.
Engine Overheating
You will ®nd a coolant temperature gage and a warning
message about a hot engine on your instrument
panel cluster. See
Engine Coolant Temperature Gage
on page 3-38andHot Coolant Temperature Warning
Message on page 3-46.
Overheated Engine Protection
Operating Mode
This emergency operating mode allows your vehicle to
be driven to a safe place in an emergency situation.
If an overheated engine condition exists, an overheat
protection mode which alternates ®ring groups of
cylinders helps prevent engine damage. In this mode,
you will notice a signi®cant loss in power and engine
performance. The low coolant light may come on
and the temperature gage will indicate an overheat
condition exists. Driving extended miles (km) and/or
towing a trailer in the overheat protection mode should
be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. See ªEngine Oilº in the
Index.
5-29

Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Coolant Recovery Tank
B. Electric Engine Cooling Fan
C. Radiator CapA. Coolant Recovery Tank
B. Radiator Pressure Cap
C. Electric Engine Cooling Fan
3800 V6 Engine
5-32

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should
be at or above the COLD
mark on the coolant
recovery tank. To check
the coolant level, look
for the COLD mark on the
side of the coolant
recovery tank that faces
the engine.Check to make sure that the coolant level is up to the
COLD ®ll level on the side of the coolant recovery tank.
If it isn't, you may have a leak at the pressure cap or
in the radiator hoses, heater hoses, radiator, water pump
or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine ®re, and you could be
burned. Get any leak ®xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
5-33

Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to a
safe place in an emergency.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner Ð at 30,000 miles
(50 000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other
than DEX-COOL
žis not covered by your new vehicle
warranty.
How to Add Coolant to the Coolant
Recovery Tank
If you haven't found a problem yet, but the coolant level
isn't at the COLD mark, add a 50/50 mixture ofclean,
drinkable waterand DEX-COOLžengine coolant at
the coolant recovery tank. SeeEngine Coolant on
page 5-26for more information.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
žcoolant.
5-34