wiring CHEVROLET OPTRA 2004 1.G Owners Manual

Trunk (Sedan)
To unlock the trunk on your sedan from the outside,
insert the key and turn it clockwise in the trunk
lock cylinder or use the remote keyless entry transmitter
if your vehicle has one.
When closing the trunk, close from the center to ensure
it fully latches. Although you may use one hand to
unlock the trunk, it is recommended that two hands on
the upper surface be used to close the trunk.
{CAUTION:
It can be dangerous to drive with the trunk lid
open because carbon monoxide (CO) gas can
come into your vehicle. You can not see or
smell CO. It can cause unconsciousness and
even death.
CAUTION: (Continued)
CAUTION: (Continued)
If you must drive with the trunk lid open or if
electrical wiring or other cable connections
must pass through the seal between the body
and the trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See Climate Control
System in the Index.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-33.
2-11

Liftgate (Hatchback)
{CAUTION:
It can be dangerous to drive with the liftgate
open because carbon monoxide (CO) gas can
come into your vehicle. You can’t see or smell
CO. It can cause unconsciousness and even
death. If you must drive with the liftgate open
or if electrical wiring or other cable
connections must pass through the seal
between the body and the liftgate:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. SeeClimate Control
System on page 3-19.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-33.To unlock the liftgate on your hatchback from outside of
the vehicle, insert the key into the lock cylinder and
turn it clockwise or use the remote keyless entry
transmitter if your vehicle has one. Then pull up the
handle above the license plate to open the liftgate.
When closing the liftgate, close from the center to ensure
it fully latches. Although you may use one hand to unlock
the liftgate, it is recommended that two hands on the
upper surface be used to close the liftgate.
To lock the liftgate, insert the key into the lock cylinder
and turn it counterclockwise.
2-13

Safety Belt Reminder Light
The safety belt light will
come on and stay on until
the driver’s safety belt
is buckled.
If the driver’s belt is already buckled, the light will not
come on.
Safety Belt Reminder Tone
If your vehicle has this feature, a tone will sound for
several seconds when the ignition is turned to ON
to remind people to fasten their safety belts. The tone
will not sound if the driver’s safety belt is already
buckled.
Air Bag Readiness Light
There is an air bag readiness light on the instrument
panel cluster, which shows the air bag symbol.
The system checks the air bag’s electrical system for
malfunctions. The light tells you if there is an electrical
problem. The system check includes the air bag
sensor, the air bag modules, the wiring and the crash
sensing and diagnostic module. For more information on
the air bag system, seeAir Bag Systems on page 1-51.
This light will come on
when you start your
vehicle, and it will flash for
a few seconds. Then the
light should go out. This
means the system is ready.
If the air bag readiness light stays on after you start the
vehicle or comes on when you are driving, your air
bag system may not work properly. Have your vehicle
serviced right away.
3-28

Wheel Alignment and Tire Balance..................5-62
Wheel Replacement......................................5-62
Tire Chains..................................................5-63
If a Tire Goes Flat........................................5-63
Changing a Flat Tire.....................................5-64
Compact Spare Tire......................................5-72
Appearance Care............................................5-73
Cleaning the Inside of Your Vehicle.................5-73
Care of Safety Belts......................................5-76
Weatherstrips...............................................5-76
Cleaning the Outside of Your Vehicle.................5-76
Sheet Metal Damage.....................................5-78
Finish Damage.............................................5-78
Underbody Maintenance................................5-79Chemical Paint Spotting.................................5-79
Vehicle Care/Appearance Materials..................5-79
Vehicle Identication......................................5-81
Vehicle Identification Number (VIN).................5-81
Service Parts Identification Label.....................5-81
Electrical System............................................5-82
Add-On Electrical Equipment..........................5-82
Headlamp Wiring..........................................5-82
Windshield Wiper Fuses................................5-82
Power Windows and Other Power Options.......5-82
Fuses and Circuit Breakers............................5-83
Capacities and Specications..........................5-90
Normal Maintenance Replacement Parts..........5-91
Section 5 Service and Appearance Care
5-2

Headlamp Aiming
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low beam
may be necessary if it is difficult to see lane markers
(for horizontal aim), or if oncoming drivers flash
their high beams at you (for vertical aim). If you believe
your headlamps need to be re-aimed, we recommend
that you take your vehicle to the dealer for service.
However, it is possible for you to re-aim your headlamps
by following the procedure in the service manual for
your vehicle.
Notice:To make sure your headlamps are aimed
properly, read all the instructions before beginning.
Failure to follow these instructions could cause
damage to headlamp parts.
Bulb Replacement
For bulb types, seeReplacement Bulbs on page 5-49.
For any bulb changing procedures not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps
1. Open the hood.
2. Remove the two bolts and the one nut that retain
the headlamp assembly.
3. Disconnect the wiring harness connector from the
rear of the bulb.
5-44

4. Remove the headlamp cap by turning it
counterclockwise.
5. Release the spring that retains the bulb.
6. Remove the old bulb.
7. Install the new bulb.
8. Install the bulb retaining spring.
9. Install the wiring harness connector to the bulb and
replace the headlamp cap by turning it clockwise.
10. Reverse Steps 1 through 2 to install the headlamp
assembly. Then, check the lamps.
Front Turn Signal and Parking
Lamps
1. Open the hood.
2. Remove the two bolts and the one nut and remove
the headlamp assembly.
3. Turn the bulb socket counterclockwise.
4. Pull the bulb socket out of the lamp housing.
5. Press the bulb inward and turn it counterclockwise
to remove it from the bulb socket.
5-45

6. Install the new bulb into the holder by pressing it in
and turning it clockwise.
7. Install the socket into the lamp housing by turning it
clockwise.
8. Reverse Steps 1 through 2 to install the assembly.
Then, check the lamps.
Turn Signal Lamps (Side)
Your vehicle may have this side turn signal lamp.
1. Remove the side turn signal lamp assembly by
pulling it forward.
2. Turn the bulb holder counterclockwise.3. Remove the bulb from the lamp housing by pulling
the bulb straight out of the holder.
4. Install the new bulb into the bulb holder by pushing
in and turning the bulb holder clockwise.
5. Push the side turn signal lamp assembly back into
its original position.
Fog Lamps
1. Disconnect the wiring
harness connector
from the front fog
lamp bulb.
2. Turn the front fog lamp bulb counterclockwise and
remove it.
3. Install the new bulb.
4. Connect the wiring harness connector to the front
fog lamp bulb.
5-46

Center High-Mounted Stoplamp
(CHMSL)
1. Open the trunk or liftgate.
2. Remove the two screws which are recessed on the
underside of the hood.
3. Disconnect the wiring harness connector before you
remove the lamp housing.
4. Remove the lamp housing.
5. Remove the two screws and the reflector assembly.6. Remove the bulb by pulling it straight out of the
bulb socket.
7. Install the new bulb.
8. Reverse Steps 1 through 5 to install the lamp
housing. Then, check the lamp.
Taillamps, Turn Signal, Stoplamps
and Back-up Lamps
1. Open the trunk or liftgate.
2. Open the trim cover.
5-48

Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealer rst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Air Bag-Equipped Vehicle on page 1-60.
Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload
will cause the lamps to turn off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is fixed or
goes away.
5-82

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links in the wiring itself.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
There are spare fuses provided in the engine
compartment fuse block. If you ever have a problem on
the road and do not have a spare fuse, you can borrow
one that has the same amperage. Just pick a feature of
your vehicle that you can get along without — like the
radio or cigarette lighter — and use its fuse, if it is the
correct amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: the instrument
panel fuse block and the engine compartment fuse block.
There is a fuse puller located on the engine
compartment fuse block. It can be used to easily
remove fuses from the fuse block.
Instrument Panel Fuse Block
The instrument panel fuse block is located on the end of
the instrument panel, on the driver’s side of the
vehicle. To access the fuses, open the fuse panel door
by pulling out.
To reinstall the door, insert the tabs at the back end
first, then push the door into the instrument panel
to secure it.Sedan shown, Hatchback similar
5-83