power steering CHEVROLET OPTRA 2005 1.G Owners Manual

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-8
Other Warning Devices...................................3-8
Horn.............................................................3-8
Tilt Wheel.....................................................3-9
Turn Signal/Multifunction Lever.........................3-9
Turn and Lane-Change Signals.......................3-10
Headlamp High/Low-Beam Changer.................3-10
Flash-to-Pass...............................................3-10
Windshield Wipers........................................3-11
Windshield Washer.......................................3-12
Cruise Control..............................................3-12
Exterior Lamps.............................................3-15
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Fog Lamps..................................................3-16
Instrument Panel Brightness...........................3-17
Dome Lamp.................................................3-17
Map Lamps.................................................3-18
Accessory Power Outlets...............................3-18
Ashtrays and Cigarette Lighter........................3-19
Clock..........................................................3-20
Climate Controls............................................3-21
Climate Control System.................................3-21
Outlet Adjustment.........................................3-24
Passenger Compartment Air Filter...................3-24Warning Lights, Gages, and Indicators............3-26
Instrument Panel Cluster................................3-26
Speedometer and Odometer...........................3-28
Trip Odometer..............................................3-28
Tachometer.................................................3-28
Safety Belt Reminder Light.............................3-29
Safety Belt Reminder Tone............................3-29
Airbag Readiness Light..................................3-29
Passenger Airbag Status Indicator...................3-30
Charging System Light..................................3-32
Brake System Warning Light..........................3-32
Anti-Lock Brake System Warning Light.............3-33
Speed Sensitive Power Steering (SSPS)
Warning Light...........................................3-34
Traction Control System (TCS)
Warning Light...........................................3-34
Hold Mode Light...........................................3-35
Engine Coolant Temperature Gage..................3-35
Malfunction Indicator Lamp.............................3-36
Oil Pressure Light.........................................3-38
Fog Lamp Light............................................3-39
Cruise Control Light......................................3-39
Highbeam On Light.......................................3-40
Daytime Running Lamps (DRL)
Indicator Light...........................................3-40
Section 3 Instrument Panel
3-1

Speed Sensitive Power Steering
(SSPS) Warning Light
If your vehicle has Speed
Sensitive Power Steering,
this warning light will
come on briefly when you
turn the ignition to ON
as a check to show you it
is working.
Then it should go out after a few seconds.
If the warning light does not come on, have it fixed so it
will be able to warn you if there is a problem.
If the warning light stays on, or comes on while you are
driving, the system may not be working. If this
happens, see your GM dealer for service.
Traction Control System (TCS)
Warning Light
If your vehicle has the
Traction Control System
(TCS), this light comes on
for a few seconds when
the ignition is turned to ON.
If the light does not come on, then have it fixed so it will
be ready to warn you if there is a problem.
The TCS warning light may also come on for the
following reasons:
If the TCS warning light comes on and stays on for an
extended period of time when the system is turned
on, there may be a problem with your TCS and your
vehicle needs service.
When the TCS warning light is on, the system will not
limit wheel spin. Adjust your driving accordingly.
3-34

CD Messages
CHECK CD:If this message appears on the display
and/or the CD comes out, it could be for one of the
following reasons:
•It is very hot. When the temperature returns to
normal, the CD should play.
•You are driving on a very rough road. When the
road becomes smoother, the CD should play.
•The CD is dirty, scratched, wet, or upside down.
•The air is very humid. If so, wait about an hour and
try again.
•The format of the CD may not be compatible. See
“MP3 Format” earlier in this section.
•There may have been a problem while burning
the CD.
•The label may be caught in the CD player.
If the CD is not playing correctly, for any other reason,
try a known good CD.
If any error occurs repeatedly or if an error cannot be
corrected, contact your dealer. If the radio displays
an error message, write it down and provide it to your
dealer when reporting the problem.
Audio Steering Wheel Controls
If your vehicle has this
feature, some audio
controls can be adjusted at
the steering wheel. They
include the following:
VOL
wx(Volume):Press the up or the down arrow
to increase or to decrease the volume.
MODE:Press this button to select FM1, FM2, AM,
radio, or CD.
SEEK:Press and hold this button to go to the next
radio station and stay there.
Press this button to play stations that are programmed
on the radio preset pushbuttons.
The radio will only seek stations with a strong signal
that are in the selected band.
PWR (Power):Press this button to turn the radio on
and off.
3-52

You may feel or hear the system working, but this is
normal. This light will also come on when the anti-lock
brake system is working.
If your vehicle is in cruise control when the traction
system begins to limit wheel spin, the cruise control will
automatically disengage. When road conditions allow
you to safely use it again, you may re-engage the cruise
control. SeeCruise Control on page 3-12.
The Traction Control System operates in all transaxle
shift lever positions. But the system can upshift the
transaxle only as high as the shift lever position
you have chosen, so you should use the lower gears
only when necessary.
Steering
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
Speed Sensitive Power Steering (SSPS)
If your vehicle has this optional steering system, the
steering system continuously adjusts the effort you feel
when steering at all vehicle speeds. It provides ease
when parking, yet a firm, solid feel at highway speeds.
Steering Tips
Driving on Curves
It is important to take curves at a reasonable speed.
A lot of the “driver lost control” accidents mentioned on
the news happen on curves.
Here is why:
Experienced driver or beginner, each of us is subject to
the same laws of physics when driving on curves.
The traction of the tires against the road surface makes
it possible for the vehicle to change its path when
you turn the front wheels. If there is no traction, inertia
will keep the vehicle going in the same direction. If
you have ever tried to steer a vehicle on wet ice, you
will understand this.
The traction you can get in a curve depends on the
condition of your tires and the road surface, the angle at
which the curve is banked, and your speed. While
you are in a curve, speed is the one factor you
can control.
Suppose you are steering through a sharp curve.
Then you suddenly apply the brakes. Both control
systems — steering and braking — have to do their work
where the tires meet the road. Unless you have
four-wheel anti-lock brakes, adding the hard braking
can demand too much of those places. You can
lose control.
4-9

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-14
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-19
Hydraulic Clutch...........................................5-19
Engine Coolant.............................................5-20
Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-24
Power Steering Fluid.....................................5-28
Windshield Washer Fluid................................5-29Brakes........................................................5-30
Battery........................................................5-33
Jump Starting...............................................5-34
Headlamp Aiming...........................................5-37
Bulb Replacement..........................................5-38
Halogen Bulbs..............................................5-38
Headlamps..................................................5-38
Front Turn Signal and Parking Lamps..............5-39
Turn Signal Lamps (Side)..............................5-40
Fog Lamps..................................................5-40
Sidemarker Lamps (Front)..............................5-41
Sidemarker Lamps (Rear)..............................5-41
Center High-Mounted Stoplamp (CHMSL).........5-42
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-42
Replacement Bulbs.......................................5-43
Windshield Wiper Blade Replacement..............5-44
Tires..............................................................5-45
Tire Sidewall Labelling...................................5-46
Tire Terminology and Definitions.....................5-48
Inflation - Tire Pressure.................................5-51
Tire Inspection and Rotation...........................5-52
When It Is Time for New Tires.......................5-53
Buying New Tires.........................................5-54
Uniform Tire Quality Grading..........................5-55
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-17.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-14.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-14.
D. Brake Fluid/Hydraulic Clutch Fluid Reservoir. See
“Brake Fluid” underBrakes on page 5-30and
Hydraulic Clutch on page 5-19.
E. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-28.F. Engine Coolant Surge Tank. SeeCooling System on
page 5-24.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-79.
H. Battery. SeeBattery on page 5-33.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-29.
5-13

3. Fill the coolant surge tank with the proper mixture
to the MAX mark on the coolant surge tank. Wait
about five minutes, then check to see if the level is
below the MAX mark. If the level is below the
MAX mark, add additional coolant to bring the level
up to the MAX mark. Repeat this procedure until
the level remains constant at the MAX mark
for at least five minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the MAX mark, add more of the proper mixture
to the coolant surge tank until the level reaches the
MAX mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.
Power Steering Fluid
When to Check Power Steering Fluid
The power steering fluid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for reservoir location.
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
5-28

How to Check Power Steering Fluid
Turn the key off and let the engine compartment cool
down. Then check the fluid level.
The level should be between the MIN (B) and MAX (A)
marks on the reservoir. If the level is below the
MIN (B) mark, add the power steering fluid to the
appropriate level. Replace the cap and completely
tighten it.
What to Use
To determine what kind of fluid to use, seePart D:
Recommended Fluids and Lubricants on page 6-24.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use a fluid that has
sufficient protection against freezing.
5-29

Tire Size
The following illustration shows an example of a typical
passenger car tire size.
(A) Passenger (P-Metric) Tire:The United States
version of a metric tire sizing system. The letter P as the
first character in the tire size means a passenger
vehicle tire engineered to standards set by the U. S.
Tire and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is 70, as shown in item C of the
illustration, it would mean that the tire’s sidewall is
70% as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
R means radial ply construction; the letter D means
diagonal or bias ply construction; and the letter B means
belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and the speed rating of a tire. The
load range represents the load carry capacity a tire is
certified to carry. The speed rating is the maximum
speed a tire is certified to carry a load. Speed ratings
range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kiloPascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
5-48

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
6-22