Engine CHEVROLET OPTRA 5 2005 1.G Owners Manual

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specifications for
GM transmissions, transaxles, and transfer cases.
7-11

A
Accessory Power Outlets.................................3-18
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-62
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-75
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-21
Airbag
Passenger Status Indicator...........................3-30
Readiness Light..........................................3-29
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-48
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-62
How Does an Airbag Restrain?......................1-55
Passenger Sensing System...........................1-58
Servicing Your Airbag-Equipped Vehicle..........1-62
What Makes an Airbag Inflate?......................1-55
What Will You See After an Airbag Inflates?....1-56
When Should an Airbag Inflate?....................1-53
Where Are the Airbags?...............................1-51
Antenna, Backglass.........................................3-54
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-33Appearance Care............................................5-66
Aluminum Wheels........................................5-71
Chemical Paint Spotting...............................5-73
Cleaning Exterior Lamps/Lenses....................5-70
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Finish Damage............................................5-72
Glass Surfaces............................................5-69
Instrument Panel.........................................5-69
Interior Plastic Components...........................5-69
Leather......................................................5-68
Sheet Metal Damage...................................5-72
Tires..........................................................5-72
Underbody Maintenance...............................5-73
Vehicle Care/Appearance Materials................5-74
Vinyl..........................................................5-68
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-71
Ashtrays........................................................3-19
Audio System(s).............................................3-42
Audio Steering Wheel Controls......................3-52
Backglass Antenna......................................3-54
Care of Your CD Player...............................3-53
Care of Your CDs........................................3-53
Radio with CD....................................3-42, 3-46
Understanding Radio Reception.....................3-53
1

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Backglass Antenna..........................................3-54
Battery..........................................................5-33
Before Leaving on a Long Trip.........................4-20
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-27
System Inspection.......................................6-23
System Warning Light..................................3-32
Brakes..........................................................5-30
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-38
Center High-Mounted Stoplamp (CHMSL)........5-42
Fog Lamps.................................................5-40
Front Turn Signal and Parking Lamps.............5-39
Halogen Bulbs............................................5-38
Headlamp Aiming........................................5-37
Headlamps.................................................5-38Bulb Replacement (cont.)
Replacement Bulbs......................................5-43
Sidemarker Lamps.......................................5-41
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-42
Turn Signal Lamps......................................5-40
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specifications............................5-82
Carbon Monoxide...........2-11, 2-13, 2-31, 4-23, 4-35
Care of
Your CD Player...........................................3-53
Your CDs ...................................................3-53
Center High-Mounted Stoplamp (CHMSL)...........5-42
Center Rear Passenger Position, Safety Belts.....1-24
Chains, Tire...................................................5-57
Charging System Light....................................3-32
Check
Engine Light...............................................3-36
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-73
2

Child Restraints
Child Restraint Systems...............................1-31
Infants and Young Children...........................1-27
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-25
Securing a Child Restraint Designed
for the LATCH System..............................1-41
Securing a Child Restraint in a Rear
Seat Position...........................................1-41
Securing a Child Restraint in the Right
Front Seat Position...................................1-43
Top Strap...................................................1-35
Top Strap Anchor Location............................1-36
Where to Put the Restraint...........................1-34
Cigarette Lighter.............................................3-19
Cleaning
Aluminum Wheels........................................5-71
Exterior Lamps/Lenses.................................5-70
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Glass Surfaces............................................5-69
Instrument Panel.........................................5-69
Interior Plastic Components...........................5-69
Leather......................................................5-68
Tires..........................................................5-72
Underbody Maintenance...............................5-73Cleaning (cont.)
Vinyl..........................................................5-68
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-71
Climate Control System...................................3-21
Air Filter, Passenger Compartment.................3-24
Outlet Adjustment........................................3-24
Clock............................................................3-20
Clutch, Hydraulic.............................................5-19
Compact Spare Tire........................................5-66
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-37
Coolant
Engine Temperature Gage............................3-35
Heater, Engine............................................2-20
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-24
Cruise Control Lever.......................................3-12
Cruise Control Light........................................3-39
Cupholder(s)..................................................2-35
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-11
3

Customer Assistance Information (cont.)
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-40
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Ajar Light...................................................3-40
Central Door Unlocking System....................... 2-9
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Seat Tilt Adjuster........................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18Driving (cont.)
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23E
Electrical System
Add-On Equipment......................................5-75
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Headlamp Wiring.........................................5-76
Instrument Panel Fuse Block.........................5-77
Power Windows and Other Power Options......5-76
Windshield Wiper Fuses...............................5-76
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-33
Check and Service Engine Soon Light............3-36
Coolant......................................................5-20
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-35
Cooling System Inspection............................6-23
4

Engine (cont.)
Engine Compartment Overview......................5-12
Exhaust.....................................................2-31
Oil .............................................................5-14
Overheating................................................5-23
Starting......................................................2-19
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-24
Exterior Lamps...............................................3-15
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Flash-to-Pass.................................................3-10
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-59
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-28
Windshield Washer......................................5-29
Fog Lamp Light..............................................3-39
Fog Lamps............................................3-16, 5-40Front Armrest Storage Area..............................2-36
Front Storage Area.........................................2-36
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-41
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-41
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Instrument Panel Fuse Block.........................5-77
Windshield Wiper.........................................5-76
G
Gage
Engine Coolant Temperature.........................3-35
Fuel..........................................................3-41
Speedometer..............................................3-28
Tachometer.................................................3-28
5

Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-35
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-8
Head Restraints............................................... 1-6
Headlamp
Aiming.......................................................5-37
Headlamp Wiring............................................5-76
Headlamps....................................................5-38
Bulb Replacement.......................................5-38
Daytime Running Lamps...............................3-15
Flash-to-Pass..............................................3-10
Front Turn Signal and Parking Lamps.............5-39
Halogen Bulbs............................................5-38
High/Low Beam Changer..............................3-10
On Reminder..............................................3-15
Sidemarker Lamps.......................................5-41
Turn Signal Lamps......................................5-40
Heater...........................................................3-21
Highbeam On Light.........................................3-40
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21Hold Mode Light.............................................3-35
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-8
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-18
Infants and Young Children, Restraints...............1-27
Inflation -- Tire Pressure..................................5-51
Inspection
Brake System.............................................6-23
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-22
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-22
Throttle System...........................................6-23
Instrument Panel
Brightness..................................................3-17
Cluster.......................................................3-26
Overview..................................................... 3-4
6

Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-41
Lumbar
Manual Controls............................................ 1-4
M
Maintenance, Normal Replacement Parts............5-83
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22Maintenance Schedule (cont.)
Part D - Recommended Fluids
and Lubricants.........................................6-24
Part E - Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-22
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Lumbar Controls.................................... 1-4
Manual Seats............................................1-2, 1-3
Manual Transaxle
Fluid..........................................................5-19
Operation...................................................2-25
Manual Windows............................................2-15
Map Lamps....................................................3-18
Mirrors
Manual Rearview Mirror................................2-33
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
Outside Manual Mirrors................................2-33
Outside Power Mirrors..................................2-34
MyGMLink.com................................................ 7-3
8

N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............5-83
O
Odometer......................................................3-28
Odometer, Trip...............................................3-28
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-14
Pressure Light.............................................3-38
Older Children, Restraints................................1-25
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-8
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-34
Heated Mirrors............................................2-34
Manual Mirrors............................................2-33
Power Mirrors.............................................2-34
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-28
Shifting Out of............................................2-29
Parking
Brake........................................................2-27
Over Things That Burn.................................2-31
Parking Your Vehicle.......................................2-30
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-22
Part D - Recommended Fluids and Lubricants....6-24
Part E - Maintenance Record...........................6-26
Passenger Airbag Status Indicator.....................3-30
Passenger Compartment Air Filter.....................3-24
Passenger Sensing System..............................1-58
Passing.........................................................4-12
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-9
Electrical System.........................................5-76
Steering Fluid.............................................5-28
Windows....................................................2-15
Pretensioners, Safety Belt................................1-24
9

Q
Questions and Answers About Safety Belts.........1-13
R
Radios..........................................................3-42
Care of Your CD Player...............................3-53
Care of Your CDs........................................3-53
Radio with CD....................................3-42, 3-46
Understanding Reception..............................3-53
Rear Door Security Locks................................2-10
Rear Seat Armrest..........................................2-37
Rear Seat Operation......................................... 1-7
Rear Seat Passengers, Safety Belts..................1-21
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-33
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Removing the Flat Tire and Installing the
Spare Tire..................................................5-61
Removing the Spare Tire and Tools...................5-60
Replacement Bulbs.........................................5-43Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check
Checking Your Restraint Systems...................1-63
Replacing Restraint System Parts
After a Crash..........................................1-63
Restraint Systems
Checking....................................................1-63
Replacing Parts...........................................1-63
Right Front Passenger Position, Safety Belts......1-21
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-28
Roof Rack Provisions......................................2-37
Running Your Engine While You Are Parked.......2-32
S
Safety Belt
Pretensioners..............................................1-24
Reminder Light............................................3-29
Reminder Tone............................................3-29
10