clock CHEVROLET OPTRA 5 2005 1.G User Guide

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-43.
For any bulb changing procedures not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps
To replace a headlamp bulb, do the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Remove the two bolts from the top of the headlamp
assembly and one nut on the inside that retains the
headlamp assembly.3. Disconnect the wiring harness connector from the
rear of the bulb.
4. Remove the headlamp cap by turning it
counterclockwise.
5. Release the spring that retains the bulb.
6. Remove the old bulb and install a new one.
7. Reverse Steps 1 through 5 to install the headlamp
assembly.
5-38

Front Turn Signal and
Parking Lamps
To replace a front turn signal or parking lamp bulb, do
the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Remove the two bolts from the top of the headlamp
assembly and one nut on the inside that retains the
headlamp assembly.
3. Turn the bulb socket counterclockwise.4. Pull the bulb socket out of the lamp housing.
5. Press the bulb inward and turn it counterclockwise
to remove it from the bulb socket.
6. Install the new bulb into the bulb socket by pressing
it in and turning it clockwise.
7. Reinstall the bulb socket into the lamp housing by
turning it clockwise.
8. Reverse Steps 1 through 2 to install the assembly.
5-39

Turn Signal Lamps (Side)
Your vehicle may have this side turn signal lamp. To
replace this bulb, do the following:
1. Locate the bulb by reaching underneath the vehicle
where the side turn signal lamp is located.
2. Remove the side turn signal lamp assembly by
pulling it forward.
3. Turn the bulb socket counterclockwise.
4. Remove the bulb from the lamp housing by pulling
the bulb straight out of the socket.5. Install the new bulb into the bulb socket by pushing
in and turning it clockwise.
6. Push the side turn signal lamp assembly back into
its original position.
Fog Lamps
To replace a fog lamp bulb, do the following:
1. Access the fog lamp bulb by reaching under the
front bumper.
2. Disconnect the wiring
harness connector
from the fog lamp
bulb socket.
3. Turn the bulb socket counterclockwise to remove it.
4. Install the new bulb.
5. Connect the wiring harness connector to the fog
lamp bulb socket.
5-40

Sidemarker Lamps (Front)
To replace a front sidemarker bulb, do the following:
1. Open the hood. SeeHood Release on page 5-10for
more information.
2. Remove the headlamp assembly.
3. Turn the front sidemarker bulb socket
counterclockwise.
4. Pull the front sidemarker bulb socket out of the
front bumper.
5. Pull the old bulb straight out of the bulb socket
6. Push the new bulb straight into the socket.
7. Reverse Steps 1 through 5 to install the assembly.
Sidemarker Lamps (Rear)
To replace a rear sidemarker bulb, do the following:
1. Reach inside of the rear bumper and locate
the socket.
2. Turn the rear sidemarker bulb socket
counterclockwise.
3. Pull the rear sidemarker bulb socket out of the rear
bumper.
4. Pull the old bulb straight out from the bulb socket.
5. Push the new bulb straight into the socket.
6. Reverse Steps 1 through 3 to install the bulb socket.
5-41

3. Remove the bulb socket by turning it
counterclockwise.
4. Remove the bulb from the socket by pressing the
bulb and turning it counterclockwise.
5. Install the appropriate new bulb into the socket.
6. Reverse Steps 1 through 4 to install the lamp
assembly.
Replacement Bulbs
Exterior Lamps Bulb Number
Back-Up 94535571
CHMSL/Sidemarker - Front
and Rear94535587
Headlamps
High-Beam 94535541
Low-Beam 94535546
Stoplamp and Taillamp 94535574
Turn Signal - Front and
Parking Lamp94535578
Turn Signal - Rear 94535572
For replacement bulbs not listed here, contact
your dealer.
5-43

Removing the Spare Tire and Tools
The compact spare tire and tools you will need are
located in the trunk.
A. Jack
B. Wheel WrenchC. Jack Handle
D. Screwdriver
1. Open the trunk. SeeTrunk (Sedan) on page 2-11
for more information.
2. Remove the trim cover by pulling up on the tab.
3. Remove the foam tray that contains the tools.4. Turn the retainer on the compact spare tire
counterclockwise and remove the retainer.
5. Remove the compact spare tire. SeeCompact
Spare Tire on page 5-66for more information.
5-60

6. Remove the jack, the jack handle and the wheel
wrench. The jack is located in the trunk, in front of the
compact spare tire. Turn the jack retainer, located on
the right side of the jack, counterclockwise to release
it. The jack handle and the wheel wrench are located
inside the foam tray.
Removing the Flat Tire and
Installing the Spare Tire
1. If your vehicle has wheel covers, use the jack
handle to begin loosening the wheel covers.
Using the flat end of the jack handle or the
screwdriver, pry along the edge of the wheel cover
until it comes off.
2. Use the wheel wrench to loosen all the wheel nuts.
Do not remove them yet.
5-61

{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to t the
jack lift head into the proper location before
raising the vehicle.
6. Raise the vehicle by turning the wheel wrench
clockwise. Raise the vehicle far enough off the
ground so there is enough room for the compact
spare tire to fit underneath the wheel well.
7. Remove all of the wheel nuts by turning them
counterclockwise.
8. Remove the flat tire.
{CAUTION:
Rust or dirt on the wheel, or on the parts to
which it is fastened, can make the wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to, to
get all the rust or dirt off.
9. Remove any rust or dirt
from the wheel bolts,
mounting surfaces
and spare wheel.
5-63

10. Place the compact spare tire on the wheel-mounting
surface.
{CAUTION:
Never use oil or grease on studs or nuts. If
you do, the nuts might come loose. Your wheel
could fall off, causing a serious accident.
11. Install the wheel nuts with the rounded end of the
nuts toward the wheel. Tighten each nut by hand
clockwise until the wheel is held against the hub.
12. Lower the vehicle by turning the wheel wrench
counterclockwise. Lower the jack completely.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-82for wheel nut
torque specication.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-82for the wheel nut torque
specication.
5-64

13. Tighten the wheel nuts
firmly in a crisscross
sequence, as shown.
Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
Do not try to put a wheel cover on your compact spare
tire. It will not fit. Store the wheel cover in the cargo
area until you have the flat tire repaired or replaced.Storing a Flat or Spare Tire
and Tools
{CAUTION:
Storing a jack, a tire, or other equipment in the
passenger compartment of the vehicle could
cause injury. In a sudden stop or collision,
loose equipment could strike someone. Store
all these in the proper place.
To store a flat or spare tire, do the following:
1. Put the flat or spare tire in the compact spare tire
compartment, then secure the retainer.
2. Store the jack in its housing in the cargo area.
Secure the jack by turning the retainer clockwise.
3. Store the tools securely in the foam tray and place
the tray on top of the tire.
4. Replace the trim cover.
The compact spare tire is for temporary use only.
Replace the compact spare tire with a full-size tire as
soon as you can. SeeCompact Spare Tire on
page 5-66.
5-65