CHEVROLET OPTRA 5 2005 1.G Owners Manual

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specifications for
GM transmissions, transaxles, and transfer cases.
7-11

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12

A
Accessory Power Outlets.................................3-18
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-62
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-75
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-21
Airbag
Passenger Status Indicator...........................3-30
Readiness Light..........................................3-29
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-48
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-62
How Does an Airbag Restrain?......................1-55
Passenger Sensing System...........................1-58
Servicing Your Airbag-Equipped Vehicle..........1-62
What Makes an Airbag Inflate?......................1-55
What Will You See After an Airbag Inflates?....1-56
When Should an Airbag Inflate?....................1-53
Where Are the Airbags?...............................1-51
Antenna, Backglass.........................................3-54
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-33Appearance Care............................................5-66
Aluminum Wheels........................................5-71
Chemical Paint Spotting...............................5-73
Cleaning Exterior Lamps/Lenses....................5-70
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Finish Damage............................................5-72
Glass Surfaces............................................5-69
Instrument Panel.........................................5-69
Interior Plastic Components...........................5-69
Leather......................................................5-68
Sheet Metal Damage...................................5-72
Tires..........................................................5-72
Underbody Maintenance...............................5-73
Vehicle Care/Appearance Materials................5-74
Vinyl..........................................................5-68
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-71
Ashtrays........................................................3-19
Audio System(s).............................................3-42
Audio Steering Wheel Controls......................3-52
Backglass Antenna......................................3-54
Care of Your CD Player...............................3-53
Care of Your CDs........................................3-53
Radio with CD....................................3-42, 3-46
Understanding Radio Reception.....................3-53
1

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Backglass Antenna..........................................3-54
Battery..........................................................5-33
Before Leaving on a Long Trip.........................4-20
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-27
System Inspection.......................................6-23
System Warning Light..................................3-32
Brakes..........................................................5-30
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-38
Center High-Mounted Stoplamp (CHMSL)........5-42
Fog Lamps.................................................5-40
Front Turn Signal and Parking Lamps.............5-39
Halogen Bulbs............................................5-38
Headlamp Aiming........................................5-37
Headlamps.................................................5-38Bulb Replacement (cont.)
Replacement Bulbs......................................5-43
Sidemarker Lamps.......................................5-41
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-42
Turn Signal Lamps......................................5-40
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specifications............................5-82
Carbon Monoxide...........2-11, 2-13, 2-31, 4-23, 4-35
Care of
Your CD Player...........................................3-53
Your CDs ...................................................3-53
Center High-Mounted Stoplamp (CHMSL)...........5-42
Center Rear Passenger Position, Safety Belts.....1-24
Chains, Tire...................................................5-57
Charging System Light....................................3-32
Check
Engine Light...............................................3-36
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-73
2

Child Restraints
Child Restraint Systems...............................1-31
Infants and Young Children...........................1-27
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-25
Securing a Child Restraint Designed
for the LATCH System..............................1-41
Securing a Child Restraint in a Rear
Seat Position...........................................1-41
Securing a Child Restraint in the Right
Front Seat Position...................................1-43
Top Strap...................................................1-35
Top Strap Anchor Location............................1-36
Where to Put the Restraint...........................1-34
Cigarette Lighter.............................................3-19
Cleaning
Aluminum Wheels........................................5-71
Exterior Lamps/Lenses.................................5-70
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Glass Surfaces............................................5-69
Instrument Panel.........................................5-69
Interior Plastic Components...........................5-69
Leather......................................................5-68
Tires..........................................................5-72
Underbody Maintenance...............................5-73Cleaning (cont.)
Vinyl..........................................................5-68
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-71
Climate Control System...................................3-21
Air Filter, Passenger Compartment.................3-24
Outlet Adjustment........................................3-24
Clock............................................................3-20
Clutch, Hydraulic.............................................5-19
Compact Spare Tire........................................5-66
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-37
Coolant
Engine Temperature Gage............................3-35
Heater, Engine............................................2-20
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-24
Cruise Control Lever.......................................3-12
Cruise Control Light........................................3-39
Cupholder(s)..................................................2-35
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-11
3

Customer Assistance Information (cont.)
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-40
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Ajar Light...................................................3-40
Central Door Unlocking System....................... 2-9
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Seat Tilt Adjuster........................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18Driving (cont.)
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23E
Electrical System
Add-On Equipment......................................5-75
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Headlamp Wiring.........................................5-76
Instrument Panel Fuse Block.........................5-77
Power Windows and Other Power Options......5-76
Windshield Wiper Fuses...............................5-76
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-33
Check and Service Engine Soon Light............3-36
Coolant......................................................5-20
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-35
Cooling System Inspection............................6-23
4

Engine (cont.)
Engine Compartment Overview......................5-12
Exhaust.....................................................2-31
Oil .............................................................5-14
Overheating................................................5-23
Starting......................................................2-19
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-24
Exterior Lamps...............................................3-15
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Flash-to-Pass.................................................3-10
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-59
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-28
Windshield Washer......................................5-29
Fog Lamp Light..............................................3-39
Fog Lamps............................................3-16, 5-40Front Armrest Storage Area..............................2-36
Front Storage Area.........................................2-36
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-41
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-41
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Instrument Panel Fuse Block.........................5-77
Windshield Wiper.........................................5-76
G
Gage
Engine Coolant Temperature.........................3-35
Fuel..........................................................3-41
Speedometer..............................................3-28
Tachometer.................................................3-28
5

Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-35
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-8
Head Restraints............................................... 1-6
Headlamp
Aiming.......................................................5-37
Headlamp Wiring............................................5-76
Headlamps....................................................5-38
Bulb Replacement.......................................5-38
Daytime Running Lamps...............................3-15
Flash-to-Pass..............................................3-10
Front Turn Signal and Parking Lamps.............5-39
Halogen Bulbs............................................5-38
High/Low Beam Changer..............................3-10
On Reminder..............................................3-15
Sidemarker Lamps.......................................5-41
Turn Signal Lamps......................................5-40
Heater...........................................................3-21
Highbeam On Light.........................................3-40
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21Hold Mode Light.............................................3-35
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-8
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-18
Infants and Young Children, Restraints...............1-27
Inflation -- Tire Pressure..................................5-51
Inspection
Brake System.............................................6-23
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-22
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-22
Throttle System...........................................6-23
Instrument Panel
Brightness..................................................3-17
Cluster.......................................................3-26
Overview..................................................... 3-4
6

J
Jump Starting.................................................5-34
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-46
Lamps
Dome........................................................3-17
Exterior......................................................3-15
Fog ...................................................3-16, 5-40
Map ..........................................................3-18
LATCH System
Child Restraints...........................................1-39
Securing a Child Restraint Designed for the
LATCH System........................................1-41
Liftgate..........................................................2-13
Light
Airbag Readiness........................................3-29
Anti-Lock Brake System Warning...................3-33
Brake System Warning.................................3-32Light (cont.)
Charging System.........................................3-32
Cruise Control.............................................3-39
Daytime Running Lamps Indicator..................3-40
Door Ajar...................................................3-40
Fog Lamp..................................................3-39
Highbeam On.............................................3-40
Hold Mode.................................................3-35
Low Fuel Warning.......................................3-41
Malfunction Indicator....................................3-36
Oil Pressure...............................................3-38
Passenger Airbag Status Indicator..................3-30
Safety Belt Reminder...................................3-29
Safety Belt Reminder Tone...........................3-29
Speed Sensitive Power Steering (SSPS)
Warning Light..........................................3-34
TCS Warning Light......................................3-34
Traction Control System (TCS) Warning..........3-34
Trunk Ajar..................................................3-40
Loading Your Vehicle.......................................4-28
Lockout Protection..........................................2-11
Locks
Central Door Unlocking System....................... 2-9
Door........................................................... 2-8
Lockout Protection.......................................2-11
Power Door.................................................. 2-9
Rear Door Security Locks.............................2-10
7

Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-41
Lumbar
Manual Controls............................................ 1-4
M
Maintenance, Normal Replacement Parts............5-83
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22Maintenance Schedule (cont.)
Part D - Recommended Fluids
and Lubricants.........................................6-24
Part E - Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-22
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Lumbar Controls.................................... 1-4
Manual Seats............................................1-2, 1-3
Manual Transaxle
Fluid..........................................................5-19
Operation...................................................2-25
Manual Windows............................................2-15
Map Lamps....................................................3-18
Mirrors
Manual Rearview Mirror................................2-33
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
Outside Manual Mirrors................................2-33
Outside Power Mirrors..................................2-34
MyGMLink.com................................................ 7-3
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