service CHEVROLET OPTRA 5 2005 1.G Manual PDF

Courtesy Transportation is available only at participating
GM dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your GM dealer for specific information
about availability. All Courtesy Transportation
arrangements will be administered by appropriate
dealer personnel.
Canadian Vehicles:For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
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To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:
•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
In addition, once GM collects or receives data, GM may:
•use the data for GM research needs,
•make it available for research where appropriate
confidentiality is to be maintained and need is
shown, or
•share summary data which is not tied to a specific
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
Reporting Safety Defects
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer, or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
7-10

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specifications for
GM transmissions, transaxles, and transfer cases.
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Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12

Customer Assistance Information (cont.)
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-40
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Ajar Light...................................................3-40
Central Door Unlocking System....................... 2-9
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Seat Tilt Adjuster........................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18Driving (cont.)
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23E
Electrical System
Add-On Equipment......................................5-75
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Headlamp Wiring.........................................5-76
Instrument Panel Fuse Block.........................5-77
Power Windows and Other Power Options......5-76
Windshield Wiper Fuses...............................5-76
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-33
Check and Service Engine Soon Light............3-36
Coolant......................................................5-20
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-35
Cooling System Inspection............................6-23
4

Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-41
Lumbar
Manual Controls............................................ 1-4
M
Maintenance, Normal Replacement Parts............5-83
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22Maintenance Schedule (cont.)
Part D - Recommended Fluids
and Lubricants.........................................6-24
Part E - Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-22
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Lumbar Controls.................................... 1-4
Manual Seats............................................1-2, 1-3
Manual Transaxle
Fluid..........................................................5-19
Operation...................................................2-25
Manual Windows............................................2-15
Map Lamps....................................................3-18
Mirrors
Manual Rearview Mirror................................2-33
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
Outside Manual Mirrors................................2-33
Outside Power Mirrors..................................2-34
MyGMLink.com................................................ 7-3
8

N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............5-83
O
Odometer......................................................3-28
Odometer, Trip...............................................3-28
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-14
Pressure Light.............................................3-38
Older Children, Restraints................................1-25
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-8
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-34
Heated Mirrors............................................2-34
Manual Mirrors............................................2-33
Power Mirrors.............................................2-34
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-28
Shifting Out of............................................2-29
Parking
Brake........................................................2-27
Over Things That Burn.................................2-31
Parking Your Vehicle.......................................2-30
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-22
Part D - Recommended Fluids and Lubricants....6-24
Part E - Maintenance Record...........................6-26
Passenger Airbag Status Indicator.....................3-30
Passenger Compartment Air Filter.....................3-24
Passenger Sensing System..............................1-58
Passing.........................................................4-12
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-9
Electrical System.........................................5-76
Steering Fluid.............................................5-28
Windows....................................................2-15
Pretensioners, Safety Belt................................1-24
9

Safety Belts
Center Rear Passenger Position....................1-24
Driver Position............................................1-14
How to Wear Safety Belts Properly................1-13
Questions and Answers About Safety Belts.....1-13
Rear Seat Passengers.................................1-21
Right Front Passenger Position......................1-21
Safety Belt Extender....................................1-24
Safety Belt Use During Pregnancy.................1-21
Safety Belts Are for Everyone......................... 1-8
Shoulder Belt Height Adjuster........................1-20
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Tilt Adjuster................................. 1-3
Head Restraints............................................ 1-6
Manual..................................................1-2, 1-3
Manual Lumbar............................................. 1-4
Rear Seat Operation...................................... 1-7
Reclining Seatbacks...................................... 1-4
Securing a Child Restraint
Designed for the LATCH System...................1-41
Rear Seat Position......................................1-41
Right Front Seat Position..............................1-43
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5Service (cont.)
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-36
Publications Ordering Information...................7-11
Servicing Your Airbag-Equipped Vehicle..............1-62
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-28
Shifting Out of Park (P)...................................2-29
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-20
Signals, Turn and Lane-Change........................3-10
Spare Tire
Installing....................................................5-61
Removing...................................................5-60
Storing.......................................................5-65
Specifications, Capacities.................................5-82
Speed Sensitive Power Steering (SSPS)
Warning Light.............................................3-34
Speedometer..................................................3-28
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-22
Steering Wheel Controls, Audio.........................3-52
Steering Wheel, Tilt Wheel................................. 3-9
11

Traction
Control System (TCS).................................... 4-8
Control System Warning Light.......................3-34
Transaxle
Fluid, Automatic...........................................5-19
Fluid, Manual..............................................5-19
Transaxle Operation, Automatic.........................2-21
Transaxle Operation, Manual............................2-25
Trip Odometer................................................3-28
Trunk............................................................2-11
Trunk Ajar Light..............................................3-40
Turn and Lane-Change Signals.........................3-10
Turn Signal/Multifunction Lever........................... 3-9
U
Understanding Radio Reception........................3-53
Uniform Tire Quality Grading............................5-55
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-28
Parking Your...............................................2-30
Symbols......................................................... ivVehicle Data Collection and Event
Data Recorders............................................. 7-9
Vehicle Identification
Number (VIN).............................................5-75
Service Parts Identification Label...................5-75
Ventilation Adjustment......................................3-24
Visors...........................................................2-16
W
Warning Lights, Gages and Indicators................3-26
Warnings
Hazard Warning Flashers............................... 3-8
Other Warning Devices.................................. 3-8
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Wheels
Alignment and Tire Balance..........................5-56
Replacement...............................................5-56
Where to Put the Restraint...............................1-34
Windows.......................................................2-14
Manual......................................................2-15
Power........................................................2-15
Windshield
Wiper Blades, Cleaning................................5-71
Windshield Washer.........................................3-12
Fluid..........................................................5-29
13