cooling CHEVROLET OPTRA 5 2006 1.G Owner's Manual

48,000 Miles (80 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
51,000 Miles (85 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
54,000 Miles (90 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
57,000 Miles (95 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
60,000 Miles (100 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-10

78,000 Miles (130 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
81,000 Miles (135 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
84,000 Miles (140 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
87,000 Miles (145 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
90,000 Miles (150 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-12

❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines, and EVAP vent
solenoid valve.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
37,500 Miles (62 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
45,000 Miles (75 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
52,500 Miles (87 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
6-15

60,000 Miles (100 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister and vapor lines. Replace
EVAP vent solenoid valve.An Emission Control
Service. (See footnote †.)❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
67,500 Miles (112 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
6-16

82,500 Miles (137 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
90,000 Miles (150 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and EVAP vent
solenoid valve.An Emission Control Service. (See
footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
6-17

Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-23

Charging System Light....................................3-33
Check
Engine Light...............................................3-37
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-80
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-30
Lower Anchors and Tethers for Children..........1-39
Older Children.............................................1-28
Securing a Child Restraint in a Rear Seat
Position..................................................1-46
Securing a Child Restraint in the Right
Front Seat Position...................................1-48
Where to Put the Restraint...........................1-38
Cigarette Lighter.............................................3-20
Cleaning
Aluminum Wheels........................................5-78
Exterior Lamps/Lenses.................................5-77
Fabric/Carpet..............................................5-75
Finish Care.................................................5-77
Inside of Your Vehicle..................................5-74
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-76
Leather......................................................5-76
Tires..........................................................5-79Cleaning (cont.)
Underbody Maintenance...............................5-79
Washing Your Vehicle...................................5-77
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-78
Climate Control System...................................3-22
Air Filter, Passenger Compartment.................3-26
Outlet Adjustment........................................3-25
Clock............................................................3-21
Clutch, Hydraulic.............................................5-19
Collision Damage Repair..................................7-10
Compact Spare Tire........................................5-73
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-36
Coolant
Engine Temperature Gage............................3-36
Heater, Engine............................................2-19
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-24
Cruise Control................................................3-13
Cruise Control Light........................................3-41
Cupholder(s)..................................................2-34
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
3

Electrical System (cont.)
Instrument Panel Fuse Block.........................5-83
Power Windows and Other Power Options......5-82
Windshield Wiper Fuses...............................5-82
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-34
Check and Service Engine Soon Light............3-37
Coolant......................................................5-20
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-36
Cooling System Inspection............................6-23
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-23
Starting......................................................2-17
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-27
Exterior Lamps...............................................3-16
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-79
Flash-to-Pass.................................................3-10Flat Tire........................................................5-63
Flat Tire, Changing.........................................5-64
Flat Tire, Storing.............................................5-73
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-29
Windshield Washer......................................5-30
Fog Lamp Light..............................................3-41
Fog Lamps ....................................................3-17
Front Armrest Storage Area..............................2-35
Front Storage Area.........................................2-35
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-43
System Inspection.......................................6-22
Fuses
Engine Compartment Fuse Block...................5-85
Fuses and Circuit Breakers...........................5-82
Instrument Panel Fuse Block.........................5-83
Windshield Wiper.........................................5-82
5

G
Gage
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-42
Speedometer..............................................3-29
Tachometer.................................................3-29
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-8
Head Restraints............................................... 1-8
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-82
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-16
Flash-to-Pass..............................................3-10
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer..............................3-10Headlamps (cont.)
On Reminder..............................................3-16
Sidemarker Lamps.......................................5-44
Turn Signal Lamps......................................5-43
Heater...........................................................3-22
Hideaway Rear Storage Bins............................2-37
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21
Hold Mode Light.............................................3-36
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-8
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-16
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-56
Inspection
Brake System.............................................6-23
Engine Cooling System................................6-23
6

Light (cont.)
Malfunction Indicator....................................3-37
Oil Pressure...............................................3-39
Passenger Airbag Status Indicator..................3-31
Safety Belt Reminder...................................3-30
Safety Belt Reminder Tone...........................3-30
Speed Sensitive Power Steering (SSPS)
Warning Light..........................................3-35
TCS Warning Light......................................3-36
Traction Control System (TCS) Warning..........3-36
Trunk Ajar..................................................3-42
Loading Your Vehicle.......................................4-28
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door ........................................................... 2-7
Lockout Protection.......................................2-10
Power Door .................................................. 2-8
Rear Door Security Locks............................... 2-9
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-43
Lumbar
Manual Controls............................................ 1-4M
Maintenance, Normal Replacement Parts............5-89
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-22
Fuel System Inspection................................6-22
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22
PartD-Recommended Fluids and
Lubricants...............................................6-24
PartE-Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
8