belt CHEVROLET OPTRA 5 2006 1.G Repair Manual

60,000 Miles (100 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister and vapor lines. Replace
EVAP vent solenoid valve.An Emission Control
Service. (See footnote †.)❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
67,500 Miles (112 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
6-16

82,500 Miles (137 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
90,000 Miles (150 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and EVAP vent
solenoid valve.An Emission Control Service. (See
footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
6-17

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant on
page 5-20for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer fluid reservoir and add the proper fluid if
necessary. SeeWindshield Washer Fluid on page 5-30
for further details.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inflated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-50for further
details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
6-18

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is
not part of the New Vehicle Limited Warranty. A
separate booklet entitledWarranty and Owner
Assistance Informationfurnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Customer Assistance Information (cont.)
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-15
Reporting Safety Defects to the Canadian
Government............................................7-14
Reporting Safety Defects to the United
States Government...................................7-14
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-15
D
Daytime Running Lamps..................................3-16
Daytime Running Lamps Indicator Light.............3-41
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp ...................................................3-18
Door
Ajar Light...................................................3-42
Central Door Unlocking System....................... 2-8
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7Door (cont.)
Power Door Locks......................................... 2-8
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-16
Seat Tilt Adjuster........................................... 1-4
Driving
At Night.....................................................4-15
City ...........................................................4-18
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23
E
Electrical System
Add-On Equipment......................................5-81
Engine Compartment Fuse Block...................5-85
Fuses and Circuit Breakers...........................5-82
Headlamp Wiring.........................................5-82
4

Electrical System (cont.)
Instrument Panel Fuse Block.........................5-83
Power Windows and Other Power Options......5-82
Windshield Wiper Fuses...............................5-82
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-34
Check and Service Engine Soon Light............3-37
Coolant......................................................5-20
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-36
Cooling System Inspection............................6-23
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-23
Starting......................................................2-17
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-27
Exterior Lamps...............................................3-16
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-79
Flash-to-Pass.................................................3-10Flat Tire........................................................5-63
Flat Tire, Changing.........................................5-64
Flat Tire, Storing.............................................5-73
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-29
Windshield Washer......................................5-30
Fog Lamp Light..............................................3-41
Fog Lamps ....................................................3-17
Front Armrest Storage Area..............................2-35
Front Storage Area.........................................2-35
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-43
System Inspection.......................................6-22
Fuses
Engine Compartment Fuse Block...................5-85
Fuses and Circuit Breakers...........................5-82
Instrument Panel Fuse Block.........................5-83
Windshield Wiper.........................................5-82
5

G
Gage
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-42
Speedometer..............................................3-29
Tachometer.................................................3-29
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-8
Head Restraints............................................... 1-8
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-82
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-16
Flash-to-Pass..............................................3-10
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer..............................3-10Headlamps (cont.)
On Reminder..............................................3-16
Sidemarker Lamps.......................................5-44
Turn Signal Lamps......................................5-43
Heater...........................................................3-22
Hideaway Rear Storage Bins............................2-37
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21
Hold Mode Light.............................................3-36
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-8
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-16
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-56
Inspection
Brake System.............................................6-23
Engine Cooling System................................6-23
6

Light (cont.)
Malfunction Indicator....................................3-37
Oil Pressure...............................................3-39
Passenger Airbag Status Indicator..................3-31
Safety Belt Reminder...................................3-30
Safety Belt Reminder Tone...........................3-30
Speed Sensitive Power Steering (SSPS)
Warning Light..........................................3-35
TCS Warning Light......................................3-36
Traction Control System (TCS) Warning..........3-36
Trunk Ajar..................................................3-42
Loading Your Vehicle.......................................4-28
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door ........................................................... 2-7
Lockout Protection.......................................2-10
Power Door .................................................. 2-8
Rear Door Security Locks............................... 2-9
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-43
Lumbar
Manual Controls............................................ 1-4M
Maintenance, Normal Replacement Parts............5-89
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-22
Fuel System Inspection................................6-22
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22
PartD-Recommended Fluids and
Lubricants...............................................6-24
PartE-Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
8

Parking Your Vehicle.......................................2-29
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
PartC-Periodic Maintenance Inspections..........6-22
PartD-Recommended Fluids and Lubricants....6-24
PartE-Maintenance Record...........................6-26
Passenger Airbag Status Indicator.....................3-31
Passenger Compartment Air Filter.....................3-26
Passenger Sensing System..............................1-60
Passing.........................................................4-12
Power
Accessory Outlet(s)......................................3-19
Door Locks.................................................. 2-8
Electrical System.........................................5-82
Steering Fluid.............................................5-29
Windows....................................................2-12
Pretensioners, Safety Belt................................1-27
Q
Questions and Answers About Safety Belts.........1-15
R
Radios..........................................................3-44
Care of Your CD Player...............................3-75
Care of Your CDs ........................................3-75
Radio with CD............................3-45, 3-49, 3-57
Radio with Six-Disc CD................................3-65
Understanding Reception..............................3-74
Rear Door Security Locks.................................. 2-9
Rear Seat Armrest..........................................2-36
Rear Seat Operation......................................... 1-9
Rear Seat Passengers, Safety Belts..................1-24
Rear Windshield Washer/Wiper.........................3-13
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-5
Recreational Vehicle Towing.............................4-34
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Removing the Flat Tire and Installing
the Spare Tire.............................................5-69
Removing the Spare Tire and Tools...................5-66
Replacement Bulbs.........................................5-48
10

Reporting Safety Defects
Canadian Government..................................7-14
General Motors...........................................7-15
United States Government............................7-14
Restraint System Check
Checking the Restraint Systems....................1-65
Replacing Restraint System Parts After a
Crash.....................................................1-66
Right Front Passenger Position, Safety Belts......1-24
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-28
Roof Rack Provisions......................................2-36
Running the Engine While Parked.....................2-31
S
Safety Belt
Pretensioners..............................................1-27
Reminder Light............................................3-30
Reminder Tone............................................3-30
Safety Belts
Driver Position............................................1-16
How to Wear Safety Belts Properly................1-16
Questions and Answers About Safety Belts.....1-15Safety Belts (cont.)
Rear Seat Passengers.................................1-24
Right Front Passenger Position......................1-24
Safety Belt Extender....................................1-27
Safety Belt Use During Pregnancy.................1-24
Safety Belts Are for Everyone.......................1-11
Shoulder Belt Height Adjuster........................1-23
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Tilt Adjuster................................. 1-4
Head Restraints............................................ 1-8
Manual..................................................1-2, 1-3
Manual Lumbar............................................. 1-4
Rear Seat Operation...................................... 1-9
Reclining Seatbacks...................................... 1-5
Securing a Child Restraint
Rear Seat Position......................................1-46
Right Front Seat Position..............................1-48
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
California Proposition 65 Warning.................... 5-3
Doing Your Own Work................................... 5-4
11