oil filter CHEVROLET OPTRA 5 2006 1.G Owners Manual

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-8
Other Warning Devices...................................3-8
Horn .............................................................3-8
Tilt Wheel.....................................................3-9
Turn Signal/Multifunction Lever.........................3-9
Turn and Lane-Change Signals.......................3-10
Headlamp High/Low-Beam Changer.................3-10
Flash-to-Pass...............................................3-10
Windshield Wipers........................................3-11
Windshield Washer.......................................3-12
Rear Window Wiper/Washer (Hatchback and
Wagon only).............................................3-13
Cruise Control..............................................3-13
Exterior Lamps.............................................3-16
Headlamps on Reminder................................3-16
Daytime Running Lamps (DRL).......................3-16
Fog Lamps ..................................................3-17
Instrument Panel Brightness...........................3-18
Dome Lamp .................................................3-18
Map Lamps .................................................3-19
Accessory Power Outlet(s).............................3-19
Ashtray(s) and Cigarette Lighter......................3-20
Clock..........................................................3-21Climate Controls............................................3-22
Climate Control System.................................3-22
Outlet Adjustment.........................................3-25
Passenger Compartment Air Filter...................3-26
Warning Lights, Gages, and Indicators............3-27
Instrument Panel Cluster................................3-27
Speedometer and Odometer...........................3-29
Trip Odometer..............................................3-29
Tachometer.................................................3-29
Safety Belt Reminder Light.............................3-30
Safety Belt Reminder Tone............................3-30
Airbag Readiness Light..................................3-30
Passenger Airbag Status Indicator...................3-31
Charging System Light..................................3-33
Brake System Warning Light..........................3-34
Anti-Lock Brake System Warning Light.............3-35
Speed Sensitive Power Steering (SSPS)
Warning Light...........................................3-35
Traction Control System (TCS) Warning Light . . .3-36
Hold Mode Light...........................................3-36
Engine Coolant Temperature Gage..................3-36
Malfunction Indicator Lamp.............................3-37
Oil Pressure Light.........................................3-39
Section 3 Instrument Panel
3-1

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-19
Hydraulic Clutch...........................................5-19
Engine Coolant.............................................5-20
Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-24Power Steering Fluid.....................................5-29
Windshield Washer Fluid................................5-30
Brakes........................................................5-31
Battery........................................................5-34
Jump Starting...............................................5-35
Headlamp Aiming...........................................5-39
Bulb Replacement..........................................5-40
Halogen Bulbs..............................................5-40
Headlamps..................................................5-40
Front Turn Signal and Parking Lamps..............5-42
Turn Signal Lamps (Side)..............................5-43
Sidemarker Lamps (Front)..............................5-44
Sidemarker Lamps (Rear)..............................5-44
Center High-Mounted Stoplamp (CHMSL)
(Hatchback)..............................................5-45
Center High-Mounted Stoplamp (CHMSL)
(Wagon)...................................................5-46
Taillamps, Turn Signal, and Stoplamps
(Hatchback)..............................................5-46
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Wagon)............................5-47
Taillamps, Stoplamps and Back-up Lamps
(Hatchback)..............................................5-48
Replacement Bulbs.......................................5-48
Windshield Wiper Blade Replacement..............5-49
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-17.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
D. Brake Fluid/Hydraulic Clutch Fluid Reservoir. See
“Brake Fluid” underBrakes on page 5-31and
Hydraulic Clutch on page 5-19.
E. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-29.
F. Engine Coolant Surge Tank. SeeCooling System on
page 5-24.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-85.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-30.
I. Battery. SeeBattery on page 5-34.Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-39.
You should check your engine oil level regularly; this is
an added reminder.
5-13

What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by taking it
to a place that collects used oil. If you have a problem
properly disposing of your used oil, ask your dealer, a
service station or a local recycling center for help.
Engine Air Cleaner/Filter
The engine air cleaner/filter is located in the engine
compartment on the passenger’s side of the vehicle.
SeeEngine Compartment Overview on page 5-12
for more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the engine air cleaner/filter every 15,000 miles
(25 000 km) and replace it every 30,000 miles
(50 000 km). If you are driving in dusty/dirty conditions,
inspect the filter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the engine air cleaner/filter remove the filter
from the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt, a
new filter is required.
5-17

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-24for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.41 lbs 0.64 kg
Cooling System 7.9 qt 7.5 L
Engine Oil with Filter 4.2 qt 4.0 L
Fuel Tank 14.5 gal 55.0 L
Transaxle, Automatic 7.3 qt 6.9 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.0L L4 (L34) ZAutomatic and
Manual0.039 inch (1.0mm)
5-88

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 96553450 —
Engine Oil Filter 96395221 —
Fuel Filter 96335719 —
A/C Filter 96554378 —
Spark Plugs 93742299 —
Windshield Wiper Blades (Hook Type)
Driver’s Side 96478670 —
Passenger’s Side 96498696 —
Rear 96341429 —
5-89

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change and Engine Oil Pan Drain Plug Washer
Replacement (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change and Engine Oil Pan Drain Plug Washer
Replacement (or every 12 months, whichever occurs
first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-18
andPart C: Periodic Maintenance Inspections on
page 6-22.
6-6

Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-23.
3,000 Miles (5 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
6,000 Miles (10 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
9,000 Miles (15 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
12,000 Miles (20 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Inspect engine air cleaner filter and replace engine
oil pan drain plug washer. If necessary, replace the
filter. If vehicle is driven in dusty/dirty conditions,
inspect filter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 5-17for more information.
❑Inspect drive belt(s).
6-7

18,000 Miles (30 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
21,000 Miles (35 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
24,000 Miles (40 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +)
27,000 Miles (45 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
30,000 Miles (50 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-8