radiator CHEVROLET OPTRA 5 2006 1.G Owners Manual

What to Use
Use a 50/50 mixture of clean, drinkable water and coolant
that meets GM Specification 1825M, which will not
damage aluminum parts. You can also use a recycled
coolant conforming to GM Specification 1825M with a
complete coolant flush and refill. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for
the cooling system. SeePart D: Recommended
Fluids and Lubricants on page 6-24for more
information.
5-21

Checking Coolant
The engine coolant surge tank is located in the rear of
the engine compartment on the driver’s side. See
Engine Compartment Overview on page 5-12for more
information on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be between the
Maximum (A) and Minimum (B) marks on the coolant
surge tank. The level rises at engine operation
temperature and drops again when the engine
cools down.
Adding Coolant
If the level falls below the Minimum (B) mark, add the
proper coolant mixture at the surge tank, but only when
the engine is cool. If the surge tank is empty, a
special fill procedure is necessary. SeeCooling System
on page 5-24for instructions on “How to Add Coolant
to the Coolant Surge Tank.”
5-22

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. The vehicle
should be parked on a level surface. Make sure that the
air conditioning is turned off.
The coolant level should be between the Minimum and
Maximum marks on the coolant surge tank when the
engine is cool. If it is not, you may have a leak at
the pressure cap or in the radiator hoses, heater hoses,
radiator, water pump, or somewhere else in the
cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running. If
the engine is overheating, the fan should be running. If
it is not, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
5-25

{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and a proper coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is
no longer hot. Turn the pressure cap slowly
counterclockwise about two or two and one-half
turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out
the discharge hose.
5-27

4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the Maximum mark, add more of the proper mixture
to the coolant surge tank until the level reaches
the mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.
Power Steering Fluid
When to Check Power Steering Fluid
The power steering fluid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for reservoir location.
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
Turn the key off and let the engine compartment cool
down. Then check the fluid level.
The level should be between the MIN (B) and MAX (A)
marks on the reservoir. If the level is below the MIN (B)
mark, add the power steering fluid to the appropriate
level. Replace the cap and completely tighten it.
What to Use
To determine what kind of fluid to use, seePart D:
Recommended Fluids and Lubricants on page 6-24.
Always use the proper fluid. Failure to use the proper fluid
can cause leaks and damage hoses and seals.
5-29

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-48.
For any bulb changing procedure not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
Headlamps
To replace a headlamp bulb, do the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. For wagon models, remove the two bolts from the
top of the headlamp assembly and one nut on the
inside that retains the headlamp assembly.
For hatchback models, remove the four screws and
the radiator grill. Then remove the three bolts
and the headlamp assembly.
3. Disconnect the wiring harness connector from the
rear of the bulb.
5-40

18,000 Miles (30 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
21,000 Miles (35 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
24,000 Miles (40 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +)
27,000 Miles (45 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
30,000 Miles (50 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-8

48,000 Miles (80 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
51,000 Miles (85 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
54,000 Miles (90 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
57,000 Miles (95 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
60,000 Miles (100 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-10

78,000 Miles (130 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
81,000 Miles (135 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
84,000 Miles (140 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
87,000 Miles (145 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
90,000 Miles (150 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 3 months, whichever
occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
6-12

❑Inspect timing belt.
❑Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer
perform this service. SeeEngine Coolant on
page 5-20for what to use. Inspect hoses. Clean
radiator, condenser, pressure cap, and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines, and EVAP vent
solenoid valve.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
37,500 Miles (62 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
45,000 Miles (75 000 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-57for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belt(s).
52,500 Miles (87 500 km)
❑Change engine oil and filter and replace engine oil
pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-57for proper rotation pattern and
additional information.(See footnote +.)
6-15