CHEVROLET S10 1996 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Fuse/Circuit Usage Breaker
7 Power Auxiliary Outlets, Assembly
Line Diagnostic Link
8
9
10
11
12
13
14
15
Not Used
PCMNCM Battery,
ABS Battery, Fuel
Pump (LN2)
PCM/VCM Ignition, Injectors, Crank
Sensor, Coil Driver Module
Radio, Inside Rearview Mirror
Map Lamp
DRAC, Anti-Lock Braking System,
Clock, Radio, Battery,
CD Player
VCM
IGN-3
A/C Compressor Battery Feed
Daytime Running Lamps,
Fog Lamps,
Fog Lamp Relay
Fuse/Circuit Usage Breaker
16
17
19
20 21
22
24 Turn
Signals and Back-up
Lamps, Brake-Transmission
Shift Interlock Solenoid
Windshield Washer, Windshield Wiper Motor
Electric Shift Transfer Case
Crank Signal, Air Bag System
Cluster Illumination,
Radio Illumination, Heater
Lamp, Four- Wheel-Drive
Illumination, Chime Module,
Fog Lamp Illumination
Air Bag System
PRNDL Power, 4L60E Automatic
Transmission
6-65

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
Lamps
Sealed Beam Halogen Headlamps
Composite Low-Beam
Halogen Headlamps Composite High-Beam
Halogen Headlamps
Tail and Stoplamps
Quantity
2
2
2
2
Number
2El
9006 HB4
9005 HB3 3057
Capacities and Specifications
Type L4
Engine 2.2L
VIN Code 4
Firing Order 1-3-4-2
Horsepower
(T Series) 1 18 at 5,200 rpm
Horsepower
(S Series) 1 18 at 5,200 rpm
Thermostat Specification 195°F (91°C)
Spark
Plug Gap 0.045 inches
(0.1 14 cm)
Lamps
Front Sidemarker Lamps
Front Turn Signal Lamps
Center High-Mounted
Stoplamp
Underhood Lamp
Visor Vanity Mirror Lamps
“VORTEC” 4300
V6
X
1-6-5-4-3-2
180 at 4,400 rpm
170
at 4,400 rpm
195°F (91°C)
0.045 inches (0.114 cm)
Quantity
2
2
Number
194
3 157NA
577 93
74
“VORTEC” 4300
V6
W
1-6-5-4-3-2
190 at 4,400 rpm
180 at 4,400 rpm
195°F (91 “C)
0.045 inches (0.1 14 cm)
6-66

Downloaded from www.Manualslib.com manuals search engine Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject
to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built,
or if you have any questions, please contact your GM truck dealer.
Engine
Thermostat
Oil Filter
Air Cleaner Filter
PCV Valve Automatic Transmission Filter Kit
Spark Plugs
Fuel Filter
Windshield Wiper Blades
2.2L
10 182377
PF47
A1163C
cv9ooc 24200796
4 1-928
GF48 1
Trico (20 inched5
1 cm)
“VORTEC” 4300
1255 1472
PF52
A1 163C
CV746C 24200796
4 1-932
GF48 1
Trico
(20 inched5 1 cm)
6-67

Downloaded from www.Manualslib.com manuals search engine Wheels and Tires
Wheel Nut Torque . . . . . . . . . . . . 95 lb-ft (130 N-m)
Tire Pressure . . . . . . See the Certificatiod‘Tire label.
See “Loading Your Vehicle”
in the Index.
Capacities (Approximate)
Cooling System Capacity*
Engine Transmission Quantity
2.2L Auto./Manual 1 1.5 quarts (1 1 .O L)
“VORTEC” 4300 Auto. 11.7quarts(11.1
L)
“VORTEC” 4300 Manual
11.9quarts(11.3L)
Crankcase Capacity*
Engine Quantity with Filter
2.2L 4.5 quarts (4.3 L)
“VORTEC” 4300 4.5 quarts (4.3 L)
Automatic Transmission Capacity*
Type Quantity (Drain and Refill)
4L60E 5.0 quarts (4.7 L)
*After refill, the level must be checked.
Differential Fluid
Axle Quantity
Rear 4.0 pints (1.9 L)
Front 2.6 pints (1.2 L)
Fuel Tank Capacity
Type Quantity
Standard Tank 19 gallons (72 L)
A/C Refrigerant Capacity
Type Quantity
R- 134a 30 oz. or 2 lbs. (0.9 kg)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you’re not sure, ask your GM dealer.
6-68

Downloaded from www.Manualslib.com manuals search engine Vehicle Dimensions"
Wheelbase S/T10603
.............. 108.3 inches (275.1 cm)
S/T10803
.............. 117.9 inches (299.5 cm)
S/T10653
.............. 122.9 inches (312.2 cm)
Length
S/T 10603 .............. I 89.0 inches (480.1 cm)
S/T10803
.............. 204.9 inches (520.4 cm)
S/T10653
.............. 203.6 inches (517.1 cm)
Height
S10603/S10803
.......... 62.1 inches (157.7 cm)
SI0653
................ 62.2 inches (158.0 cm)
T10603/T10653..
........ 63.8 inches (162.1 cm)
T10803
................ 65.4 inches (166.1 cm)
Width
................... 67.9 inches (172.5 cm) Front
Tread
S Series
0.0 Wheel Offset ....... 54.5 inches (138.4 cm)
-6.4 Wheel Offset
....... 55.0 inches (139.6 cm)
T Series
15-inch Tires
.......... 57.3 inches (145.4 cm)
3 1
x 10.5 Tires ......... 61.2 inches (155.4 cm)
Rear Tread
S Series ................ 54.7 inches ( 138.8 cm)
T Series (15-inch Tires)
... 55.1 inches (139.9 cm)
T Series (3 1
x 10.5 Tires) . . 59.1 inches (150.0 cm)
*Figures reflect
base equipment only.
6-69

Downloaded from www.Manualslib.com manuals search engine NOTES
6-70

Downloaded from www.Manualslib.com manuals search engine Section 7 Maintenance Schedule
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE A!
RECOMMENDED
This section covers the maintenance required for your
vehicle. Your vehicle needs these services to retain its
safety, dependability and emission control performance.
Protection
Plan
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warrunty and Owner Assistance hooklet, or yo~u GM
dealer for details.
Introd, :tior
Your Ve .cle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps
the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect
the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle.
To help protect our
environment, and to keep your vehicle
in good
condition, please maintain your vehicle properly.
7-1

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
“Part
A: Scheduled Maintenance Services” shows
what to have done and how often. Some
of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment, you should
let your dealer’s service department or another qualified
service center do these jobs.
Performing maintenance work on a vehicle can
be dangerous. In trying
to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the
work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications” in the Index.
.
“Part B: Owner Checks and Services” tells you
what should be checked whenever
you stop for fuel. It
also explains what you can easily
do to help keep your
vehicle
in good condition.
“Part C: Periodic Maintenance Inspections”
explains important inspections that your
GM dealer’s
service department or another qualified service center
should perform.
“Part
D: Recommended Fluids and Lubricants” lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
“Part
E: Maintenance Record’.‘ provides a place for
you to record the maintenance performed on your
vehicle. Whenever any maintenance is performed, be
sure
to write it down in this part. This will help you
determine when your next maintenance should be done.
In addition, it
is a good idea to keep your maintenance
receipts. They may be needed to qualify your vehicle
for
warranty repairs.
7-2

Downloaded from www.Manualslib.com manuals search engine Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don’t know
exactly how you’ll drive it. You may drive very short
distances only a
few times a week. Or you may drive
long distances all the time
in very hot, dusty weather.
You may use your vehicle
in making deliveries. Or
you may drive
it to work, to do errands or in many
other ways.
Because of all the different ways people use their GM
vehicles, maintenance needs vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section.
So please read this
section and note
how you drive. If you have any
questions
on how to keep your vehicle in good
condition, see your GM dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using genuine GM parts. The
proper fluids and lubricants to use
are listed in
Part
D. Make sure whoever services your vehicle
uses these. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle.
These schedules are for vehicles that:
0
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Certification/Tire label. See “Loading Your Vehicle”
in the Index.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in
the recommended manner. See
“Off-Road Driving With Your Four-Wheel-Drive
Vehicle’’ in the Index.
use the recommended fuel. See “Fuel” in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
7-3

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short TripKity Definition
__~
Follow the Short TripKity Maintenance Schedule if any
one
of these conditions is true for your vehicle:
0 Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving
in stop-and-go traffic).
0 Most trips include extensive idling (such as frequent
0 You operate your vehicle in dusty areas or
off-road frequently.
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this sch.edule if
you operate your vehicle under any qf these conditions
is that these conditions
cause engine oil to break
down soone):
Short TripKity Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Front
Wheel Bearing Repack
(2WD only) (or at each brake
relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel
Tank, Cap and Lines Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service
(or every 60 months, whichever occurs first).
Spark Plug Wire Inspection.
Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only sumrnurize maintenance services.
Be sure to.follow the complete maintenance schedule on
the%following pages.
7-4