manual transmission CHEVROLET S10 1996 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule I
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
If you do n.ot use your vehicle under any of
these conditions, the fluid and filter do not
require changing.
Manual transmission fluid doesn’t require change.
DATE
-
ACTUAL MILEAGE SERVICED BY
I
7-18

Downloaded from www.Manualslib.com manuals search engine I Short Trip/City Maintenance Schedule I
0 Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one
or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32 O C) or higher.
- In hilly or mountainous terrain.
- When doing frequent, trailer towing.
- Uses such as found in 'taxi, police or
delivery service.
.*
If you do not use your vehicle under any of
' these conditions, the fluid and filter do not
require changing.
Manual transmission fluid doesn't require change.
L7 Inspect Positive Crankcase Ventilation
(Pcv) valve. An Emission Control Service.
I I
DATE ACTUAL MILEAGE
7-31

Downloaded from www.Manualslib.com manuals search engine I Long Tripmighway Maintenance Schedule
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one or more
of these conditions:
In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found
in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, the fluid and filter do not
require changing.
Manual transmission fluid doesn’t require change.
I I I 1
DATE ACTUAL MILEAGE SERVICED BY:
7-38

Downloaded from www.Manualslib.com manuals search engine =
Long Tripmighway Maintenance Schedule
100,000 Miles (166 000 km) (Continued)
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, the fluid andfilter do not
require changing.
Manual transmission fluid doesn’t require change.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
7-46

Downloaded from www.Manualslib.com manuals search engine At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired
or replaced. (The air bag system
does not need regular maintenance.)
Manual Transmission Check
Check the transmission fluid level; add if needed. See
“Manual Transmission” in the Index. A fluid
loss may
indicate a problem. Check the system and repair if needed.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
“Automatic Transmission” in the Index.
A fluid loss may
indicate a problem. Check the system and repair if needed.
Hydraulic Clutch System Check
At Least Four Times a Year
Tailgate Lubrication Service
Lubricate tailgate latch bolt, handle assembly pivot
points, and hinges with lubricant recommended in
Part
D. Lubricate every 3,000 miles (5 000 km) if
following schedule I or every
7,500 miles (12 500 km)
if following schedule 11.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door and fuel door hinges, latches
and locks including the glove box, console doors and the
body hood, and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part
D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index.
A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
7-48

Downloaded from www.Manualslib.com manuals search engine Starter Switch Check
A CAUTION:
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured.
Follow the steps below.
1. Before you start, be sure you have enough room
2. Firmly apply both the parking brake (see “Parking
Brake” in the Index
if necessary) and the regular brake.
NOTE:
Do not use the accelerator pedal, and be
ready to turn off the engine immediately if
it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work
only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start
the engine. The starter should work.
only when the clutch is pushed down all the way
to
the floor. If the st,arter works when the clutch isn’t
pushed all the way down, your vehicle needs service.
around
the vehicle.
Brake-Transmission Shift Interlock (BTSI) Check
(Automatic Transmission)
t
--- I
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1.
2.
3.
Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins
to move.
With
the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever
out of
PARK
(P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle’s BTSI
needs service.
7-49

Downloaded from www.Manualslib.com manuals search engine Steering Column Lock Check
,While parked, and with the parking brake set, try to turn
the key to LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transmission, the key should
turn to LOCK only when the shift lever is in
REVERSE (R).
On vehicles with a key release button, try to turn the key
to LOCK without pressing the button. The key should
turn to LOCK only when you press the key button.
On all vehicles, the key should come out only in LOCK. Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
When you are doing this check, your vehicle
could begin to move.
You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
~~
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot
on the regular brake, set the
parking brake.
To check the parking brake: With the engine running
and transmission in NEUTRAL
(N), slowly remove
foot pressure from the regular brake pedal.
Do this
until the vehicle is held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
with the engine running, shift
to PARK (P). Then
release all brakes.
7-50

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification
may be obtained from your
GM dealer.
USAGE
Engine Oil
Engine Coolant
FLUID/LUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
TM or
Havoline’ DEX-COOL
5M
(orange-colored, silicate-free)
antifreeze conforming to GM
Specification 6277M. See “Engine
Coolant”
in the Index.
USAGE
‘,Coolant
Supplement
Sealer
Hydraulic Brake
System
Hydraulic Clutch System
Power Steering System
Manual
Transmission
Automatic
Transmission
Key Lock
Cylinders
FLUIDLUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
Delco Supreme
11 @ Brake Fluid
(GM Part No. 1052535 or
equivalent
DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent).
GM Power Steering Fluid
(GM Part No. 1052884 - 1 pt.,
1050017 - 1 qt., or equivalent).
Synchromesh Transmission Fluid
(GM Part
No. 12345349 or
equivalent).
DEXRON@-111 Automatic
Transmission Fluid.
Multi-Purpose Lubricant,
Superlube@ (GM Part
No. 1234624 1 or equivalent).
7-53

Downloaded from www.Manualslib.com manuals search engine -
USAGE
Chassis Lubrication
Front Wheel
Bearings
Differential,
Front and Rear
Axle
Transfer Case
Windshield Washer Solvent
FLUIDLUBRICANT
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
Wheel bearing lubricant meeting
requirements of NLGI Grade 2,
Category GC or GC-LB (GM Part
No. 1051344 or equivalent).
Axle Lubricant (GM Part
No. 1052271) or
SAE 8OW-90
GL-5 Gear Lubricant.
DEXRON@-I11 Automatic
Transmission Fluid.
GM Optikleen@ Washer Solvent
(GM Part No. 1051515) or
equivalent.
USAGE
Transfer Case
Shift Lever,
Propeller Shaft
Slip Splines and
Universal Joints
Clutch, Pushrod
to Clutch Fork
Joint
Constant
Velocity Universal Joint
FLUIDLUBRICANT
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
Chassis lubricant
(GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade
2, Category LB
or GC-LB.
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade
2, Category LB
or GC-LB.
7-54

Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Accessory Power Outlet ......................... 2-47
Adding Sound Equipment
........................ 3- 17
Add-on Equipment
............................. 4-44
AirBag
....................................... 1-18
Adding Equipment ............................ 1-24
How Does
it Restrain .......................... 1-21
How
it Works ................................ 1-20
Location
.................................... 1-20
Readiness Light
......................... 1-1 9. 2.54
Servicing
................................... 1-23
What Makes
it Inflate .......................... 1-2 I
What Will You See After it Inflates ............... 1-22
When Should
it Inflate ......................... 1-20
Aircleaner
............................... 6.14. 6.67
Air Conditioning/Heater Controls
................... 3-2
Air Conditioning Refrigerants
..................... 6-68
Alignment and Balance. Tire
...................... 6-50
Aluminum Wheels. Cleaning
...................... 6-58
Antenna. Fixed
................................. 3-18
Anti-Lock Brakes ............................... 4-6
Anti-Lock Brake System Warning Light
......... 2.56. 4.6
Appearancecare
............................... 6-52
Appearance Care Materials
....................... 6-60
Arbitration Program
.............................. 8-7
Armrest. Storage ............................... 2-45
Ashtrays
...................................... 2-46
Audio Systems
.................................. 3-5
Automatic Overdrive
............................ 2-16
Automatic Transmission
Check
...................................... 7-48
Fluid ................................... 6-16. 6-68
Operation
................................... 2-14
Park Mechanism Check
........................ 7-50
Shifting
..................................... 2-14
Front
....................................... 6-23
Rear
.................................. 2.19. 6.21
Axle
Battery
...................................... 6-35
Jump Starting ................................. 5-2
Replacement. Keyless Entry
..................... 2-5
Warnings
.................................... 5-2
BBB Auto Line
................................. 8-7
Better Business Bureau Mediation ................... 8-7
BrakeFluid .................................... 6-31
Brake. Parking
................................. 2-25
Brake System Warning Light
...................... 2-55
ChargeLight
................................ 2-54
9-1