fuel CHEVROLET S10 1999 2.G Service Manual

Long Trip/Highway Scheduled Maintenance
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7-39

Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90F
(32C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter every 50,000 miles (83 000 km).
Replace fuel filter.
An Emission Control Service. (See footnote
.)
Replace air cleaner filter.
An Emission Control Service.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

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7-42
Part B: Owner Checks and Services
Listed in this part are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your vehicle,
make sure they are the proper ones, as shown in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if necessary.
See ªEngine Oilº in the Index for further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX
-COOL

coolant mixture if necessary. See ªEngine Coolantº in
the Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid if necessary. See
ªWindshield Washer Fluidº in the Index for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
See ªTiresº in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See ªAudio Systemsº in the
Index for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does not need regular maintenance.)

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7-43
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also see ªWiper Blades,
Cleaningº in the Index.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. (See ªRecommended Fluids and Lubricantsº in
the Index.)
Manual Transmission Check
Check the transmission fluid level; add if needed. See
ªManual Transmission Fluidº in the Index. Check for
leaks. A fluid loss may indicate a problem. Have the
system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
ªHydraulic Clutch Fluidº in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
At Least Four Times a Year
Tailgate Lubrication Service
Lubricate tailgate latch bolt, handle assembly pivot points,
and hinges with lubricant recommended in Part D.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door and fuel door hinges, latches
and locks including the glove box, console doors, the
body hood, secondary latch, pivots, spring anchor,
release pawl, and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.

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7-50
USAGEFLUID/LUBRICANT
Hood Latch
Assembly,
Secondary Latch,
Pivots, Spring
Anchor and
Release PawlLubriplate
Lubricant Aerosol
(GM Part No. 12346293 or
equivalent) or lubricant meeting
requirements of NLGI # 2,
Category LB or GC
-LB.
Hood and Door
HingesMulti-Purpose Lubricant,
Superlube
(GM Part
No. 12346241 or equivalent).
Fuel Filler Door
and Rear Folding
SeatMulti-Purpose Lubricant,
Superlube
(GM Part
No. 12346241 or equivalent).
USAGEFLUID/LUBRICANT
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and LinkageMulti-Purpose Lubricant,
Superlube
(GM Part No.
12346241 or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM
Part No. 12345579 or equivalent).
Weatherstrip
SqueaksSynthetic Grease with Teflon,
Superlube
(GM Part No.
12371287 or equivalent).

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8-6
Chevrolet Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 1999 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1
-800-CHEV-USA
(1
-800-243-8872). This toll-free number will provide you
over
-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the
phone, our advisors have access to a nationwide network of
dealer recommended service providers. Roadside
membership is free; however some services may incur costs.
Roadside offers two levels of service to the customer,
Basic Care and Courtesy Care:

Toll
-free number, 1-800-CHEV-USA

Free towing for warranty repairs

Basic over
-the-phone technical advice

Available dealer services at reasonable costs (i.e.,
wrecker services, locksmith/key service, glass
repair, etc.)
ROADSIDE Courtesy Care PROVIDES:

Roadside Basic Care services (as outlined previously)
Plus:

FREE Non
-Warranty Towing (to the closest dealer
from a legal roadway)

FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)

FREE Flat Tire Service (spare installed on the road)

FREE Jump Start (at home or on the road)

FREE Fuel Delivery ($5 of fuel delivered on
the road)

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8-8
Courtesy Transportation
Chevrolet has always exemplified quality and value in
its offering of motor vehicles. To enhance your
ownership experience, we and our participating
dealerships are proud to offer Courtesy Transportation, a
customer support program for new vehicles.
The Courtesy Transportation program is offered to retail
purchase/lease customers in conjunction with the
Bumper to Bumper coverage provided by the New
Vehicle Limited Warranty. Several transportation
options are available when warranty repairs are
required. This will reduce your inconvenience during
warranty repairs.
Plan Ahead When Possible
When your vehicle requires warranty service, you
should contact your dealer and request an appointment.
By scheduling a service appointment and advising your
service consultant of your transportation needs, your
dealer can help minimize your inconvenience. If it is
determined that your vehicle cannot be scheduled into
the service department immediately and is still
operative, you are encouraged to drive the vehicle until
scheduling can be accomplished.If the dealer requests that you simply drop the vehicle
off for service, you are urged to do so as early in the
work day as possible to allow for same day repair.
Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait Chevrolet helps
minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealerships can provide you with shuttle service
to get you to your destination with minimal interruption of
your daily schedule. This includes a one way shuttle ride to a
destination up to 10 miles from the dealership.
Public Transportation or Fuel Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement up to $30 per day (five days maximum)
may be available for the use of public transportation
such as taxi or bus. In addition, should you arrange
transportation through a friend or relative,
reimbursement for reasonable fuel expenses up to
$10 per day (five day maximum) may be available.
Claim amounts should reflect actual costs and be
supported by original receipts.

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8-9
Courtesy Rental Vehicle
When your vehicle is unavailable due to overnight
warranty repairs, your dealer may arrange to provide
you with a courtesy rental vehicle or reimburse you for a
rental vehicle you obtained, at actual cost, up to a
maximum of $30.00 per day supported by receipts. This
requires that you sign and complete a rental agreement
and meet state, local and rental vehicle provider
requirements. Requirements vary and may include
minimum age requirements, insurance coverage, credit
card, etc. You are responsible for fuel usage charges and
may also be responsible for taxes, levies, usage fees,
excessive mileage or rental usage beyond the
completion of the repair.
Generally it is not possible to provide a like
-vehicle as a
courtesy rental.
Additional Program Information
Courtesy Transportation is available during the
Bumper
-to-Bumper warranty coverage period,
but it is not part of the New Vehicle Limited Warranty.
A separate booklet entitled ªWarranty and Owner
Assistance Informationº furnished with each new
vehicle provides detailed warranty coverage information.Courtesy Transportation is available only at
participating dealerships and all program options, such
as shuttle service, may not be available at every dealer.
Please contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles: For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult your
dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at any time
and to resolve all questions of claim eligibility pursuant to the
terms and conditions described herein at its sole discretion.
General Motors and participating dealerships reserve the
right to deny a rental vehicle to anyone not possessing a
valid motor vehicle operators license in their name,
anyone who is under the influence of alcohol or drugs, or
anyone whose mental or physical abilities are impaired so
as to be unable to operate a motor vehicle safely.
Warranty Information
Your vehicle comes with a separate warranty booklet
that contains detailed warranty information.

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9-4
Exhaust, Engine 2-31, 4-39 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exit Lighting 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Express-Down Window 2-33 . . . . . . . . . . . . . . . . . . . . . . . . . .
Extender, Safety Belt 1-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fifth Gear, Manual Transmission 2-22 . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-7 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter
Air 6
-16, 6-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Oil 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Gear
Automatic Transmission 2
-21 . . . . . . . . . . . . . . . . . . . . . . .
Manual Transmission 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flash-To-Pass Feature 2-36 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Lamp Switch 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign Countries, Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fourth Gear, Manual Transmission 2-22 . . . . . . . . . . . . . . . . .
Four-Wheel Drive 2-23, 6-23 . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle 6
-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Map Lamps 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Storage Area 2-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-7 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foreign Countries 6
-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Capacity 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block
Engine Compartment 6
-64 . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 6-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-62 . . . . . . . . . . . . . . . . . . . . . . .
Gages
Engine Coolant Temperature 2-61 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Cap 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAWR 4-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Positions 2-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 2-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM Mobility for Persons with Disabilities 8-5 . . . . . . . . . . . .
Gross Axle Weight Rating 4-41 . . . . . . . . . . . . . . . . . . . . . . . .
Gross Vehicle Weight Rating 4-40 . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GVWR 4
-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Bulbs 6-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamp Replacement 6-36 . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-36 . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps On Reminder 2-42 . . . . . . . . . . . . . . . . . . . . . . . . .

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9-6
Lights
Air Bag Off 1-28, 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bag Readiness 1-22, 2-56 . . . . . . . . . . . . . . . . . . . . . . .
Anti-Lock Brake System Warning 2-60, 4-7 . . . . . . . . . . . .
Brake System Warning 2-60 . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System 2-58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Gages 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Fuel 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Belt Reminder 1-7, 2-55 . . . . . . . . . . . . . . . . . . . . . .
Security Warning 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 4WD 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Engine Soon 2-61 . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift 2-23, 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading, Truck-Camper 4-43 . . . . . . . . . . . . . . . . . . . . . . . . .
Loading Your Vehicle 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading Your Vehicle Off-Road Driving 4-14 . . . . . . . . . . . .
Locking Rear Axle 2-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lockout Prevention 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locks
Door 2
-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Transmission Check 7-45 . . . . . . . . . . . . . . . . . . . .
Key Lock Cylinder Service 7-43 . . . . . . . . . . . . . . . . . . . . .
Power Door 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loss of Control 4-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Fuel Light 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricants and Fluids 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication Service
Body 7
-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate 7-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lumbar Controls 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Record 7-51 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Schedule 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Long Trip/Highway 7-6, 7-29 . . . . . . . . . . . . . . . . . . . . . . .
Owner Checks and Services 7-42 . . . . . . . . . . . . . . . . . . . . .
Periodic Maintenance Inspections 7-46 . . . . . . . . . . . . . . . .
Recommended Fluids and Lubricants 7-48 . . . . . . . . . . . . .
Scheduled Maintenance Services 7-4 . . . . . . . . . . . . . . . . . .
Short Trip/City 7-5, 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance, Underbody 6-58 . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance When Trailer Towing 4-54 . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp 2-61 . . . . . . . . . . . . . . . . . . . . . .
Manual Front Seat 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Lumbar Support 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Transmission
Check 7
-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid 6-20, 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shifting 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Methanol 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirrors 2-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convex Outside 2-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illuminated Visor Vanity 2-49 . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview 2-45 . . . . . . . . . . . . . . . . . . . . .
Power Remote Control 2-45 . . . . . . . . . . . . . . . . . . . . . . . . .
Visor Vanity 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Reference vi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mountain Roads 4
-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multifunction Lever 2-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral
Automatic Transmission 2-20 . . . . . . . . . . . . . . . . . . . . . . .
Manual Transmission 2-22 . . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle ªBreak-Inº 2-12 . . . . . . . . . . . . . . . . . . . . . . . . .