engine CHEVROLET S10 2003 2.G Owners Manual

Fuse Usage
4Gages, Body Control Module,
Instrument Panel Cluster
5Parking Lamps, Power Window
Switch, Body Control Module,
Ashtray Lamp
6 Steering Wheel Radio Controls
7Headlamps Switch, Body Control
Module, Headlamp Relay
8Courtesy Lamps, Battery Run-Down
Protection
9Heating, Ventilation, Air Cooling
Control Head (Manual)
10 Turn Signal
11 Cluster, Engine Control Module
12 Interior Lights
13 Auxiliary Power
14 Power Locks MotorFuse Usage
154WD Switch, Engine Controls (VCM,
PCM, Transmission)
16 Supplemental In¯atable Restraint
17 Front Wiper
18 Steering Wheel Radio Controls
19 Radio, Battery
20 Ampli®er
21Heating, Ventilation, Air Cooling
(Manual), Heating,Ventilation, Air
Cooling (Automatic), Heating,
Ventilation, Air Cooling Sensors
(Automatic)
22 Anti-Lock Brakes
23 Rear Wiper
24 Radio, Ignition
5-95

Engine Compartment Fuse Block
The engine compartment fuse block is located under the
hood on the driver's side of the vehicle. SeeEngine
Compartment Overview on page 5-12for more
information on location.
Remove the cover by turning the fastener
counterclockwise. To reinstall the fuse panel cover,
push in and turn the fastener clockwise.Fuse Usage
TRL TRN Trailer Left Turn
TRR TRN Trailer Right Turn
TRL B/U Trailer Back Up Lamps
VEH B/U Vehicle Back Up Lamps
HDLP PWR Headlamp Power
RT TURN Right Turn Signal Front
LT TURN Left Turn Signal Front
HDLP W/W Not Used
5-96

Fuse Usage
LT TRN Left Turn Signal Rear
RT TRN Right Turn Signal Rear
RR PRK Right Rear Parking Lamps
TRL PRK Trailer Park Lamps
LTHDLP Left Headlamp
RTHDLP Right Headlamp
FRPRK Front Parking Lamps
INT BAT Instrument Panel Fuse Block Feed
ENG IEngine Sensors/Solenoids, MAF,
CAM, PURGE, VENT
ECM BEngine Control Module, Fuel Pump
Module, Oil Pressure
ABS Anti-Lock Brake System
ECM I Engine Control Module Injectors
F/PUMP Fuel Pump
DRL Daytime Running LampsFuse Usage
A/C Air Conditioning
HORN Horn
W/W PMP Not Used
HORN Horn
BTSIAutomatic Transmission Shift Lock
Control System
B/U LP Back Up Lamps
IGN B Column Feed,Ignition 2, 3, 4
STARTER Starter
RAP Retained Accessory Power
LD LEV Not Used
OXYSEN Oxygen Sensor
IGN E Engine
MIR/LKS Mirrors, Door Locks
FOG LP Fog Lamps
IGN A Starting and Charging Ignition 1
5-97

Capacities and Speci®cations
Please refer toPart E: Maintenance Record on page 6-35in the index for more information. See refrigerant change
label under the hood for charge capacity information and requirements.
ApplicationCapacities
English Metric
Wheel Nut Torque 100 lb ft 140Y
Tire PressureSee the Certi®cation/Tire label. See²Loading Your
Vehicle²in the Index.
Cooling System
2.2L Engine
4.3L Engine w/Auto. Trans.
4.3L Engine w/Manual. Trans.9.9 quarts
13.8 quarts
14.1 quarts9.4 L
13.1 L
13.3 L
Engine Oil with Filter*
2.2L Engine
4.3L Engine4.5 quarts
4.5 quarts4.3 L
4.3 L
Fuel Capacity
Reg/Ext. Cab
Crew Cab
ž18.0 gallons
17.5 gallons70.0 L
67.4 L
Automatic Transmission
Drain and Re®ll 5.0 quarts 4.7 L
5-99

Normal Maintenance Replacement Parts
Part Number
Oil Filter*PF47
Air Cleaner Filter*A1163C
PCV Valve
2200 Engine
4300 EngineN/A
*CV7696
Automatic Transmission Filter Kit **24200796
Spark Plugs*41-948
Fuel Filter*GF481
Windshield Wiper Blades
Length
Type20 inches (51 cm)
Trico
*ACDelco
žPart No.
**GM Part No.
5-101

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-18
Part B: Owner Checks and Services................6-26
At Each Fuel Fill..........................................6-26
At Least Once a Month.................................6-26
At Least Twice a Year...................................6-27At Least Four Times a Year...........................6-28
At Least Once a Year...................................6-28
Part C: Periodic MaintenanceInspections.........6-31
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-31
Exhaust System Inspection............................6-31
Fuel System Inspection..................................6-32
Engine Cooling System Inspection...................6-32
Throttle System Inspection.............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-32
Brake System Inspection................................6-32
Part D: Recommended Fluids and Lubricants. . . .6-33
Part E: Maintenance Record...........................6-35
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
¯uid levels or the wrong tire in¯ation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended ¯uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow scheduled maintenance may not be covered by
warranty.
6-2

Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow:
Short Trip/City De®nition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
·Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
·Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
·You frequently tow a trailer.
·If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs ®rst). Chassis
Lubrication (or 3 months, whichever occurs ®rst).
Drive Axle Service.
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Front Wheel Bearing Repack
(two-wheel drive only) (or at each brake relining,
whichever occurs ®rst). Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement
(4.3L V6 engine only).
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions).
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement (2200 L4 engine only).
6-5

Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. 4.3L V6 Engine
Only: Positive Crankcase Ventilation (PCV) Valve
Inspection.
Every 150 000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
®rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway De®nition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
®rst). Chassis Lubrication (or 12 months, whichever
occurs ®rst). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Fuel Filter
Replacement (4.3L V6 engine only). Engine Air Cleaner
Filter Replacement. Front Wheel Bearing Repack
(two-wheel drive only) (or at each brake relining,
whichever occurs ®rst).
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions).
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement (2200 L4 engine only).
6-6

Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. 4.3L V6 Engine
Only: Positive Crankcase Ventilation (PCV) Valve
Inspection.
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
®rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26andPart C: Periodic MaintenanceInspections on
page 6-31.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, parking brake cable guides, propshaft splines,
universal joints, constant velocity joint and brake
pedal springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-32.
**
Drive axle service. See Part D: Recommended Fluids
and Lubricants on page 6-33for proper lubricant to use:
·Check ¯uid level and add ¯uid as needed. If driving in
dusty areas or when towing a trailer, drain ¯uid and
re®ll every 15,000 miles (25 000 km).
·If your vehicle has a locking differential, drain ¯uid
and re®ll at ®rst engine oil change.
·More frequent lubrication may be required for
heavy-duty or off-road use.
6-7