CHEVROLET S10 2003 2.G Owners Manual

Hitches
It's important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why you'll need the right hitch. Here
are some rules to follow:
·If you use a step-bumper hitch, your bumper could
be damaged in sharp turns. Make sure you have
ample room when turning to avoid contact between
the trailer and the bumper.
·If you'll be pulling a trailer that, when loaded, will
weigh more than 3,500 lbs. (1 589 kg) be sure to
use a properly mounted, weight-distributing
hitch and sway control of the proper size. This
equipment is very important for proper vehicle
loading and good handling when you're driving.
·If your vehicle has the bumper delete option, do not
bolt any type of hitch to the close-out panel. The
close-out panel will not support a hitch.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer to help prevent the tongue from
contacting the road if it becomes separated from
the hitch. Instructions about safety chains may be
provided by the hitch manufacturer or by the trailer
manufacturer. For trailers up to 3,500 lbs. (1 589 kg) you
may attach the safety chains to the attaching points
on the bumper. For heavier trailers, follow the trailer or
hitch manufacturer's recommendation for attaching
safety chains. Always leave just enough slack so you
can turn with your rig. Never allow safety chains to drag
on the ground.
4-59

Trailer Brakes
If your trailer weighs more than 1,000 lbs. (450 kg)
loaded, then it needs its own brake±and they must be
adequate. Be sure to read and follow the instructions for
the trailer brakes so you'll be able to install, adjust
and maintain them properly.
Your trailer's brake system can tap into the vehicle's
hydraulic brake system only if:
·The trailer parts can withstand 3,000 psi
(20 650 kPa) of pressure.
·The trailer's brake system will use less than
0.02 cubic inch (0.3 cc) of ¯uid from your vehicle's
master cylinder. Otherwise, both braking systems
won't work well. You could even lose your brakes.
If everything checks out this far, then make the brake
¯uid tap at the port on the master cylinder that
sends ¯uid to the rear brakes. But don't use copper
tubing for this. If you do, it will bend and ®nally break off.
Use steel brake tubing.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
4-60

Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require
heavy braking and sudden turns.
Passing
You'll need more passing distance up ahead when
you're towing a trailer. And, because you're a good deal
longer, you'll need to go much farther beyond the
passed vehicle before you can return to your lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, just move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.When you're turning with a trailer, make wider turns
than normal. Do this so your trailer won't strike
soft shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle has to have extra
wiring and a heavy-duty turn signal ¯asher.
The arrows on your instrument panel will ¯ash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will also ¯ash, telling other drivers
you're about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ¯ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It's
important to check occasionally to be sure the trailer
bulbs are still working.
4-61

Driving On Grades
Reduce speed and shift to a lower gear before you start
down a long or steep downgrade. If you don't shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
If you have an automatic transmission, you should use
THIRD (3) when towing a trailer. Operating your
vehicle in THIRD (3) when towing a trailer will minimize
heat buildup and extend the life of your transmission.
Or, if you have a manual transmission, it's better not to
use FIFTH (5). Just drive in FOURTH (4) (or, as you
need to, a lower gear).
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) (or
the manual transmission out of gear and the parking
brake applied) for a few minutes before turning the
engine off. If you do get the overheat warning,
see
Engine Overheating on page 5-30.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here's
how to do it:
1. Apply your regular brakes, but don't shift into
PARK (P) yet, or into gear for a manual
transmission. When parking uphill, turn your wheels
away from the curb. When parking downhill, turn
your wheels into the curb.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4-62

4. Reapply the regular brakes. Then apply your
parking brake, and then shift into PARK (P), or
REVERSE (R) for a manual transmission.
5. If you have a four-wheel-drive vehicle with an
automatic transfer case, be sure the transfer case is
in a drive gear±not in NEUTRAL.
6. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. SeePart A: Scheduled Maintenance
Services on page 6-4for more on this. Things that are
especially important in trailer operation are automatic
transmission ¯uid (don't over®ll), engine oil, axle
lubricant, belt, cooling system and brake system. Each
of these is covered in this manual, and the Index
will help you ®nd them quickly. If you're trailering, it's a
good idea to review these sections before you start
your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-63

-NOTES
4-64

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-19
Automatic Transmission Fluid.........................5-22
Manual Transmission Fluid.............................5-25
Hydraulic Clutch...........................................5-26
Engine Coolant.............................................5-27Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-30
Cooling System............................................5-32
Engine Fan Noise.........................................5-39
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-40
Brakes........................................................5-41
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Four-Wheel Drive............................................5-52
Front Axle......................................................5-53
Bulb Replacement..........................................5-54
Halogen Bulbs..............................................5-54
Headlamps..................................................5-54
One-Piece Front Turn Signal Lamps................5-56
Two-Piece Front Turn Signal Lamps................5-57
Center High-Mounted Stoplamp (CHMSL).........5-58
Taillamps.....................................................5-59
Replacement Bulbs.......................................5-59
Windshield Wiper Blade Replacement..............5-60
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-62
In¯ation -- Tire Pressure................................5-63
Tire Inspection and Rotation...........................5-64
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Uniform Tire Quality Grading..........................5-67
Wheel Alignment and Tire Balance..................5-68
Wheel Replacement......................................5-68
Tire Chains..................................................5-70
If a Tire Goes Flat........................................5-71
Changing a Flat Tire.....................................5-72
Compact Spare Tire......................................5-83
Appearance Care............................................5-83
Cleaning the Inside of Your Vehicle.................5-84
Care of Safety Belts......................................5-86
Weatherstrips...............................................5-87
Cleaning the Outside of Your Vehicle..............5-87
Sheet Metal Damage.....................................5-89Finish Damage.............................................5-89
Underbody Maintenance................................5-90
Chemical Paint Spotting.................................5-90
Vehicle Care/Appearance Materials..................5-90
Vehicle Identi®cation......................................5-92
Vehicle Identi®cation Number (VIN).................5-92
Service Parts Identi®cation Label.....................5-92
Electrical System............................................5-93
Add-On Electrical Equipment..........................5-93
Headlamps..................................................5-93
Windshield Wiper Fuses................................5-93
Power Windows and Other Power Options.......5-93
Fuses and Circuit Breakers............................5-93
Capacities and Speci®cations..........................5-99
Capacities and Speci®cations........................5-100
Normal Maintenance Replacement Parts.........5-101
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
Doing Your Own Service Work
If you want to do some of your own service work, you'll
want to use the proper service manual. It tells you much
more about how to service your vehicle than this manual
can. To order the proper service manual, see
Service
Publications Ordering Information on page 7-10.
Your vehicle may have an air bag system. If it does, see
Servicing Your Air Bag-Equipped Vehicle on page 1-64before attempting to do your own service work.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. See
Part E: Maintenance Record on page 6-35.
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
·Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
CAUTION: (Continued)
5-3

CAUTION: (Continued)
·
Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the air¯ow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
Fuel
The 8th digit of your vehicle identi®cation number (VIN)
shows the code letter or number that identi®es your
engine. You will ®nd the VIN at the top left of the
instrument panel. See
Vehicle Identi®cation Number
(VIN) on page 5-92.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of 87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary. If you are using 87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service.
5-4