belt CHEVROLET S10 2003 2.G Repair Manual

99,000 Miles (165 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qLubricate chassis components (or every 3 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter.
Manual transmission ¯uid doesn't require change.
q4.3L V6 Engine Only: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control
Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-27for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test cooling system and
pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26andPart C: Periodic MaintenanceInspections on
page 6-31.
6-18

qReplace fuel ®lter.An Emission Control Service.
(See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter. Manual transmission
¯uid doesn't require change.
q4.3L V6 Engine Only: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control
Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-27for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-25

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-87.
Spare Tire Check
At least twice a year, after the monthly in¯ation check of
the spare tire determines that the spare is in¯ated to
the correct tire in¯ation pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. See
Changing a Flat Tire
on page 5-72.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-33.
Manual Transmission Check
Check the transmission ¯uid level; add if needed. SeeManual Transmission Fluid on page 5-25. Check
for leaks. A ¯uid leak is the only reason for ¯uid loss.
Have the system inspected and repaired if needed.
6-27

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-65
Adding Washer Fluid.......................................5-40
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-93
Add-On Equipment..........................................4-50
Adjusting the Speakers
(Balance/Fade)....................3-43, 3-47, 3-55, 3-65
After Off-Road Driving.....................................4-28
Air Bag System..............................................1-55
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-65
Air Bag Off Switch.......................................1-61
How Does an Air Bag Restrain?....................1-59
Servicing Your Air Bag-Equipped Vehicle.........1-64
What Makes an Air Bag In¯ate?....................1-59
What Will You See After an Air Bag In¯ates? . . 1-60
When Should an Air Bag In¯ate?...................1-59
Where Are the Air Bags?..............................1-57
Air Bag .........................................................3-28
Off Light.....................................................3-28
Readiness Light..........................................3-27
Air Cleaner/Filter, Engine.................................5-19
AM-FM Radio.................................................3-41
AM ...............................................................3-74
Antenna, Fixed Mast.......................................3-76Anti-Lock Brake, System Warning Light..............3-32
Anti-lock Brake System..................................... 4-7
Appearance Care............................................5-83
Care of Safety Belts....................................5-86
Chemical Paint Spotting...............................5-90
Cleaning the Inside of Your Vehicle................5-84
Cleaning the Outside of Your Vehicle..............5-87
Finish Damage............................................5-89
Sheet Metal Damage...................................5-89
Underbody Maintenance...............................5-90
Vehicle Care/Appearance Materials................5-90
Weatherstrips..............................................5-87
Approaching a Hill..........................................4-19
Ashtrays........................................................3-18
Assist Handles...............................................2-49
Audio System(s).............................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76
Fixed Mast Antenna.....................................3-76
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-62
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent Feature................................3-74
Understanding Radio Reception.....................3-74
1

Audio System(s) (cont.)
Automatic Headlamp System............................3-12
Automatic Transmission Check..........................6-28
Automatic Transmission Shift Lock Control
System Check.............................................6-29
Automatic Transmission...................................2-22
Fluid..........................................................5-22
Operation...................................................2-25
B
Backing Up....................................................4-61
Battery Replacement......................................... 2-7
Battery Rundown Protection.............................3-17
Battery..........................................................5-45
Bed Rails......................................................2-50
Before Leaving on a Long Trip.........................4-35
Before You Go Off-Roading..............................4-15
Body Lubrication Service..................................6-28
Brake Adjustment............................................5-45
Brake Fluid....................................................5-41
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-44
Brake............................................................2-32
Parking......................................................2-32
System Inspection.......................................6-32
System Warning Light..................................3-31
Brakes..........................................................5-41
Braking in Emergencies..................................... 4-9Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-54
Center High-Mounted Stoplamp (CHMSL)........5-58
Halogen Bulbs............................................5-54
Headlamps.................................................5-54
One-Piece Front Turn Signal Lamps...............5-56
Replacement Bulbs......................................5-59
Taillamps....................................................5-59
Two-Piece Front Turn Signal Lamps...............5-57
Buying New Tires...........................................5-66
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Speci®cations............................5-99
Carbon Monoxide...................4-38, 4-54, 2-13, 2-37
Care of.........................................................5-86
Safety Belts................................................5-86
Your Cassette Tape Player............................3-75
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cassette Tape Messages.................................3-60
Cassette Tape Player Service...........................6-26
Center High-Mounted Stoplamp (CHMSL)...........5-58
Center Passenger Position, Safety Belts.............1-23
2

Crew Cabž....................................................1-46
Cruise Control.................................................. 3-9
Current and Past Model Order Forms................7-11
Customer Assistance Information........................ 7-7
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-10
Reporting Safety Defects to the Canadian
Government............................................7-10
Reporting Safety Defects to the United States
Government.............................................. 7-9
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-21
Dinghy Towing................................................4-45
Directing the Air¯ow........................................3-19
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-46
Dome Lamp...................................................3-16Door............................................................... 2-8
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-11
Third Door..................................................2-12
Driver Information Center (DIC).........................2-46
Driver............................................................1-16
Position, Safety Belt.....................................1-16
Driving Across an Incline..................................4-24
Driving Downhill..............................................4-22
Driving in Mud, Sand, Snow or Ice....................4-26
Driving in Water..............................................4-27
Driving On Grades..........................................4-62
Driving on Off-Road Hills.................................4-19
Driving on Snow or Ice....................................4-38
Driving Through Deep Standing Water...............4-32
Driving Through Flowing Water.........................4-32
Driving Uphill..................................................4-20
Driving with a Trailer.......................................4-60
Driving..........................................................4-28
At Night.....................................................4-28
City...........................................................4-33
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-34
Hill and Mountain Roads..............................4-36
In Rain and on Wet Roads...........................4-30
Winter........................................................4-38
4

E
Electrical System............................................5-93
Add-On Equipment......................................5-93
Fuses and Circuit Breakers...........................5-93
Headlamps.................................................5-93
Power Windows and Other Power Options......5-93
Windshield Wiper Fuses...............................5-93
Electronic Transfer Case..................................2-30
Emissions Inspection and Maintenance
Programs...................................................3-35
Engine Compartment Fuse Block......................5-96
Engine Coolant Level Check.............................6-26
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-26
Engine..........................................................5-19
Air Cleaner/Filter.........................................5-19
Battery.......................................................5-45
Check and Service Engine Soon Light............3-33
Compartment Overview................................5-12
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-32
Coolant......................................................5-27
Cooling System Inspection............................6-32
Exhaust.....................................................2-37
Fan Noise..................................................5-39
Oil .............................................................5-15
Overheating................................................5-30
Starting......................................................2-22
Entry Lighting.................................................3-15Environmental Concerns..................................4-16
Exit Lighting...................................................3-16
Express Down Window....................................2-15
Extended Cab (Jump Seat)..............................1-48
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-12
F
Filter.............................................................5-19
Engine Air Cleaner......................................5-19
Finding a PTY Station.....................3-48, 3-56, 3-66
Finding a Station....................3-42, 3-45, 3-53, 3-63
Finish Care....................................................5-88
Finish Damage...............................................5-89
Five-Speed....................................................2-28
Fixed Mast Antenna........................................3-76
Flash-To-Pass Feature....................................... 3-7
Flat Tire, Changing.........................................5-72
Flat Tire........................................................5-71
Fluid.............................................................5-22
Automatic Transmission................................5-22
Manual Transmission....................................5-25
Power Steering...........................................5-39
Windshield Washer......................................5-40
FM ...............................................................3-74
Fog Lamps....................................................3-15
Following Distance..........................................4-61
Four-Wheel Drive....................................2-29, 5-52
5

Hood (cont.)
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-34
How to Add Coolant to the Radiator..................5-36
How to Add Fluid....................................5-24, 5-26
How to Check and Add Fluid............................5-27
How to Check Lubricant..........................5-51, 5-53
How to Check Power Steering Fluid..................5-40
How to Check................................5-22, 5-25, 5-63
How to Inspect the Engine Air Cleaner/Filter.......5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch System Check........................6-28
Hydraulic Clutch.............................................5-26
Hydroplaning..................................................4-32
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-34
If You Are Stuck in Sand, Mud, Ice or Snow.......4-42
If You Do Decide To Pull A Trailer.....................4-55
If You're Caught in a Blizzard...........................4-40Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-30
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-63
Inspection......................................................6-32
Brake System.............................................6-32
Engine Cooling System................................6-32
Exhaust System..........................................6-31
Fuel System...............................................6-32
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle (Four-Wheel
Drive).....................................................6-32
Installing a Garage Door Opener.......................2-42
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-94
Instrument Panel.............................................3-23
Cluster.......................................................3-23
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Seat.....................................................1-10
Jump Starting.................................................5-46
7

K
Key Lock Cylinders Service..............................6-28
Key Release Button........................................2-21
Keyless Entry System....................................... 2-5
Keys............................................................... 2-3
L
Lamps On Reminder.......................................3-13
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt................................................1-23, 1-25
Lap-Shoulder Belt...........................................1-16
LATCH System...............................................1-44
Child Restraints...........................................1-44
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Latches, Seatback............................................ 1-8
Leaving Your Vehicle With the Engine Running . . . 2-34
Leaving Your Vehicle.......................................2-12
Light.............................................................3-28
Air Bag Off .................................................3-28
Air Bag Readiness.......................................3-27
Anti-Lock Brake System Warning...................3-32
Brake System Warning.................................3-31
Charging System.........................................3-29Light (cont.)
Check Gages Warning.................................3-38
Low Fuel Warning.......................................3-39
Malfunction Indicator....................................3-33
Safety Belt Reminder...................................3-26
Security.....................................................3-37
Service Four-Wheel-Drive Warning Light.........3-37
Up-Shift.....................................................3-30
Loading Your Vehicle for Off-Road Driving..........4-15
Loading Your Vehicle.......................................4-48
Locking Rear Axle............................................ 4-9
Lockout Protection..........................................2-12
Locks............................................................. 2-8
Door........................................................... 2-8
Leaving Your Vehicle....................................2-12
Lockout Protection.......................................2-12
Power Door.................................................. 2-9
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-11
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-18
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-39
Luggage Carrier..............................................2-49
Lumbar........................................................... 1-4
Manual Controls............................................ 1-4
Power Controls............................................. 1-5
8

Playing a Cassette Tape..................................3-58
Playing a Compact Disc..................3-50, 3-60, 3-68
Playing a Speci®c Loaded
Compact Disc.............................................3-70
Playing the Radio...................3-41, 3-44, 3-52, 3-62
Power Steering................................................ 4-9
Power...........................................................3-17
Accessory Outlets........................................3-17
Door Locks.................................................. 2-9
Electrical System.........................................5-93
Lumbar Controls........................................... 1-5
Seat............................................................ 1-4
Steering Fluid.............................................5-39
Windows....................................................2-15
Programmable Automatic Door Locks.................. 2-9
Q
Questions and Answers About Safety Belts.........1-15
R
Radiator Pressure Cap....................................5-29
Radio Messages.............................3-44, 3-50, 3-58
Radios..........................................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76Radios (cont.)
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-62
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent............................................3-74
Understanding Reception..............................3-74
RDS Messages..............................3-49, 3-57, 3-67
Rear Axle......................................................5-51
Locking........................................................ 4-9
Rear Door Security Locks................................2-11
Rear Seat Operation......................................... 1-9
Rear Seat Outside Passenger Positions.............1-26
Rear Seat Passengers, Safety Belts..........1-25, 1-26
Rearview Mirror, Automatic Dimming..................2-39
Rearview Mirrors.............................................2-39
Reclining Seatbacks.......................................... 1-6
Recreational Vehicle Towing.............................4-44
Regular Cab and Extended Cab Models.............1-61
Remote Keyless Entry System, Operation............ 2-6
Remote Keyless Entry System............................ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-76
Removing the Spare Tire and Tools...................5-73
Removing Wheel Covers..................................5-75
Replacement Bulbs.........................................5-59
Replacing Brake System Parts..........................5-45
11