tow CHEVROLET S10 2003 2.G Manual PDF

qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
50,000 Miles (83 000 km)
qIf you haven't used your vehicle under severe
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter. Manual transmission
¯uid doesn't require change.
52,500 Miles (87 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qFor Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs ®rst).
6-22

qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
q4.3L V6 Engine Only: Replace fuel ®lter.An Emission
Control Service. (See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An Emission Control Service.
67,500 Miles (112 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An
Emission Control Service. (See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
6-23

qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qFor Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs ®rst).
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
6-24

Overseas ± Customer Assistance
Please contact the local General Motors Business Unit.
Mexico, Central America and
Caribbean Islands/Countries (Except
Puerto Rico and U.S. Virgin Islands) ±
Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Program for Persons
with Disabilities
This program, available to
quali®ed applicants, can
reimburse you up to
$1,000 toward aftermarket
driver or passenger
adaptive equipment you
may require for your
vehicle (hand controls,
wheelchair/scooter
lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The program is available
for a limited period of time from the date of vehicle
purchase/lease. See your dealer for more details or call
the GM Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program. Call
1-800-GM-DRIVE (463-7483) for details. All TTY users
call 1-800-263-3830.
7-5

Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 2003 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(243-8872). This toll-free number will provide you
over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network of dealer recommended service
providers. Roadside membership is free; however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic CareandCourtesy Care:
RoadsideBasic Careprovides:
·Toll-free number, 1-800-CHEV-USA (243-8872),
text telephone (TTY) users, call 1-888-889-2438
·Free towing for warranty repairs
·Basic over-the-phone technical advice
·Available dealer services at reasonable costs (i.e.,
wrecker services, locksmith/key service, glass
repair, etc.)Roadside
Courtesy Careprovides:
·RoadsideBasic Careservices (as outlined
previously)
Plus:
·FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
·FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
·FREE Flat Tire Service (spare installed on the road)
·FREE Jump Start (at home or on the road)
·FREE Fuel Delivery ($5 of fuel delivered on the road)
Chevrolet offers Courtesy Transportation for customers
needing warranty service. Courtesy Transportation
will be offered in conjunction with the coverage provided
by the Bumper-to-Bumper New Vehicle Limited
Warranty to eligible purchasers of 2003 Chevrolet
passenger cars and light duty trucks. (See your selling
dealer for details.)
Courtesy Careis available to retail and retail lease
customers operating 2003 and newer Chevrolet vehicles
for a period of 3 years/36,000 miles (60 000 km),
whichever occurs ®rst. All
Courtesy Careservices must
be pre-arranged by Chevrolet Roadside or dealer
service management.
7-6

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10

Crew Cabž....................................................1-46
Cruise Control.................................................. 3-9
Current and Past Model Order Forms................7-11
Customer Assistance Information........................ 7-7
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-10
Reporting Safety Defects to the Canadian
Government............................................7-10
Reporting Safety Defects to the United States
Government.............................................. 7-9
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-21
Dinghy Towing................................................4-45
Directing the Air¯ow........................................3-19
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-46
Dome Lamp...................................................3-16Door............................................................... 2-8
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-11
Third Door..................................................2-12
Driver Information Center (DIC).........................2-46
Driver............................................................1-16
Position, Safety Belt.....................................1-16
Driving Across an Incline..................................4-24
Driving Downhill..............................................4-22
Driving in Mud, Sand, Snow or Ice....................4-26
Driving in Water..............................................4-27
Driving On Grades..........................................4-62
Driving on Off-Road Hills.................................4-19
Driving on Snow or Ice....................................4-38
Driving Through Deep Standing Water...............4-32
Driving Through Flowing Water.........................4-32
Driving Uphill..................................................4-20
Driving with a Trailer.......................................4-60
Driving..........................................................4-28
At Night.....................................................4-28
City...........................................................4-33
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-34
Hill and Mountain Roads..............................4-36
In Rain and on Wet Roads...........................4-30
Winter........................................................4-38
4

M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule.....................................6-26
At Each Fuel Fill.........................................6-26
At Least Four Times a Year..........................6-28
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-32
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-32
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic MaintenanceInspections......6-31
Part D - Recommended Fluids and Lubricants . . . 6-33
Part E - Maintenance Record........................6-35
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection......................................6-32Maintenance Schedule (cont.)
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-63
Making Turns.................................................4-61
Malfunction Indicator Light................................3-33
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Transmission Check.............................6-27
Manual Transmission.......................................2-22
Fluid..........................................................5-25
Operation...................................................2-28
Manual Windows............................................2-14
Manually Closing the Sunroof...........................2-52
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-53
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors..........................................................2-39
Automatic Dimming Rearview........................2-39
Manual Rearview Mirror................................2-39
Outside Convex Mirror.................................2-40
Outside Heated Mirrors................................2-41
Outside Manual Mirror..................................2-40
Outside Power Mirrors..................................2-40
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
9

Playing a Cassette Tape..................................3-58
Playing a Compact Disc..................3-50, 3-60, 3-68
Playing a Speci®c Loaded
Compact Disc.............................................3-70
Playing the Radio...................3-41, 3-44, 3-52, 3-62
Power Steering................................................ 4-9
Power...........................................................3-17
Accessory Outlets........................................3-17
Door Locks.................................................. 2-9
Electrical System.........................................5-93
Lumbar Controls........................................... 1-5
Seat............................................................ 1-4
Steering Fluid.............................................5-39
Windows....................................................2-15
Programmable Automatic Door Locks.................. 2-9
Q
Questions and Answers About Safety Belts.........1-15
R
Radiator Pressure Cap....................................5-29
Radio Messages.............................3-44, 3-50, 3-58
Radios..........................................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76Radios (cont.)
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-62
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent............................................3-74
Understanding Reception..............................3-74
RDS Messages..............................3-49, 3-57, 3-67
Rear Axle......................................................5-51
Locking........................................................ 4-9
Rear Door Security Locks................................2-11
Rear Seat Operation......................................... 1-9
Rear Seat Outside Passenger Positions.............1-26
Rear Seat Passengers, Safety Belts..........1-25, 1-26
Rearview Mirror, Automatic Dimming..................2-39
Rearview Mirrors.............................................2-39
Reclining Seatbacks.......................................... 1-6
Recreational Vehicle Towing.............................4-44
Regular Cab and Extended Cab Models.............1-61
Remote Keyless Entry System, Operation............ 2-6
Remote Keyless Entry System............................ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-76
Removing the Spare Tire and Tools...................5-73
Removing Wheel Covers..................................5-75
Replacement Bulbs.........................................5-59
Replacing Brake System Parts..........................5-45
11

T
Tachometer....................................................3-26
Tailgate Lubrication Service..............................6-28
Tailgate.........................................................2-13
Taillamps.......................................................5-59
Temperature and Compass Display....................2-44
Testing the Alarm............................................2-18
Theft-Deterrent, Radio.....................................3-74
Theft-Deterrent Systems...................................2-17
Content Theft-Deterrent................................2-17
Passlock
ž...................................................2-19
Third Door.....................................................2-12
Throttle System Inspection...............................6-32
Tilt Wheel........................................................ 3-5
Time Delay....................................................2-39
Tire In¯ation Check.........................................6-26
Tires.............................................................5-62
Buying New Tires........................................5-66
Chains.......................................................5-70
Changing a Flat Tire....................................5-72
Compact Spare Tire.....................................5-83
If a Tire Goes Flat.......................................5-71
In¯ation -- Tire Pressure...............................5-63
Inspection and Rotation................................5-64
Uniform Tire Quality Grading.........................5-67
Wheel Alignment and Tire Balance.................5-68
Wheel Replacement.....................................5-68
When It Is Time for New Tires......................5-65Tires (cont.)
To Use the Engine Coolant Heater....................2-24
Top Strap Anchor Location...............................1-43
Top Strap......................................................1-41
Torque Lock...................................................2-35
Total Weight on Your Vehicle's Tires..................4-58
Towing..........................................................4-44
Recreational Vehicle.....................................4-44
Towing a Trailer..........................................4-54
Your Vehicle...............................................4-44
Trailer Brakes.................................................4-60
Trailer...........................................................4-53
Recommendations.......................................4-53
Transfer Case and Front Axle (Four-Wheel Drive)
Inspection...................................................6-32
Transfer Case................................................5-52
Transmission Operation, Automatic....................2-25
Transmission Operation, Manual........................2-28
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-10
Transmission..................................................5-22
Fluid, Automatic...........................................5-22
Fluid, Manual..............................................5-25
Up-Shift Light..............................................3-30
Transportation Options...................................... 7-8
Traveling to Remote Areas...............................4-16
Trip Odometer................................................3-25
Truck-Camper Loading Information....................4-51
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-6
14